Country Clipper WRANGLER SR-125 Safety Instructions & Operator'S Manual Download Page 9 | Manualshive

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Country Clipper WRANGLER SR-125 Safety Instructions & Operator'S Manual Download Page 9

9

MAINTENANCE

CAUTION

BEFORE PERFORMING ANY MAINTENANCE, TURN OFF ENGINE

REMOVE KEY AND DISCONNECT SPARK PLUGS. USE EXTREME CARE WHEN WORKING ON

MACHINERY. DO NOT WEAR WATCHES OR JEWELRY. DO NOT WEAR LOOSE FITTING

CLOTHES, AND OBSERVE ALL COMMON SAFETY PRACTICES WITH TOOLS.

MAINTENANCE SCHEDULE

SERVICE

WHEN

Check crankcase oil level ---------------------------------------------------------------------- before each use

Clean grass from Hydrostatic Transmission fins and cooling fans ------------------- before each use

Check air intake screen -------------------------------------------------------------------------- after each use

Clean grass under deck -------------------------------------------------------------------------- after each use

NOTE: Allow deck to cool for minimum of 20 minutes, if using water to clean deck

NEVER clean deck with high pressure washer

Check tire pressure ------------------------------------------------------------------------------- every 10 hours

Check battery fluid  -------------------------------------------------------------------------------- every 10 hours

Sharpen mower blades  --------------------------------------------------------------------------- every 10 hours

Clean air filter pre-cleaner element ----------------------------------------------------------- every 25 hours

Grease Front Caster Yoke Spindles ----------------------------------------------------------- every 25 hours

Check drive belts  ---------------------------------------------------------------------------------- every 50 hours

(20 hours break-in)

Change Air Cleaner Filter Element ----------------------------------------------------------- every 100 hours

Change engine crankcase oil and Oil Filter--------------------------------------------------- every 100 hours

Check and Re-gap Spark Plugs ---------------------------------------------------------------- every 200 hours

Change spark plugs -------------------------------------------------------------------------------------- 500 hours

Service battery ---------------------------------------------------------------------------- annually or 500 hours

--------------------------------------------------------------------------------------------------------------------------------

Replace decals when illegible. Write factory for free replacement.

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Summary of Contents for WRANGLER SR-125

Page 1: ...ce can be potentially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the equipment Study this manual and pay special attention to the important Safety Precautions on pages 3 5 Following these instructions will help you continue t...

Page 2: ...D OPERATION 6 CHECKLIST BEFORE OPERATION 6 CONTROL LOCATIONS 6 OPERATION 7 MOWING RECOMMENDATIONS 8 MAINTENANCE 9 MAINTENANCE SCHEDULE 9 MAINTENANCE INSTRUCTIONS 10 LEVELING THE DECK 14 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 15 TROUBLE SHOOTING CHECK LIST 17 BELT ROUTINGS 19 WIRING SCHEMATIC 20 NOTES SERVICE RECORDS 21 ...

Page 3: ...ATIONS 1 PEOPLE WHO OPERATE SERVICE OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turning Radius Mower should be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Country Clipper Zero Turning Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet fr...

Page 4: ...he engine exhaust and gasoline fumes are dangerous 13 DISENGAGE BLADES BEFORE DRIVING ACROSS WALKS or projecting objects 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several minutes after running Always make sure the gas cap is in place 15 NEVER CARRY PASSENGERS 16 DO NOT SMOKE AROUND THE MOWER or the gasoline storage container Gasol...

Page 5: ... adjustments with the engine running 38 NEVER MOW WHEN OTHER PEOPLE OR PETS ARE IN THE AREA 39 CAREFULLY RELEASE PRESSURE FROM COMPONENTS WITH STORED ENERGY 40 USE CARE WHEN REPLACING BLADES Wrap the blade s or wear gloves and use caution when servicing them Only replace blade s Never straighten or weld blade s 41 USE JACKSTANDS TO SUPPORT COMPONENTS when required SAFETY INTERLOCK SYSTEM Your Coun...

Page 6: ... level area Do not overfill See your engine manual for more detailed instruction 6 Check battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is free of grass 10 Make sure mower blades are sharp and secured tightly 11 Clean the air intake screen on the engine if necessary 12 Perform any other maintenance as it becomes necessary See the Maintenance section...

Page 7: ...ncrease the speed of travel B To reverse the direction pull the Joystick Control Lever slightly back C To turn move the Joystick Control Lever toward the direction you want to turn D To turn on a zero radius axis go slowly and move the Joystick Control Lever to the side you wish to turn and slightly to the rear at the same time CAUTION FOR SMOOTH SAFE OPERATION MOVE THE JOYSTICK CONTROL LEVER IN A...

Page 8: ...ease Chains out of the retaining slot The Transmission Release Chains are located on the rear side of the Hydrostatic Transmission and below the Engine Mounting Plate NOTE The tractor should never be pulled at more than 2 miles per hour or for any appreciable distance CAUTION NEVER OPERATE MOWER WITH OUT DISCHARGE CHUTE IN PLACE MOWING RECOMMENDATIONS 1 Keep mower blades sharp 2 Make sure deck and...

Page 9: ...eck after each use NOTE Allow deck to cool for minimum of 20 minutes if using water to clean deck NEVER clean deck with high pressure washer Check tire pressure every 10 hours Check battery fluid every 10 hours Sharpen mower blades every 10 hours Clean air filter pre cleaner element every 25 hours Grease Front Caster Yoke Spindles every 25 hours Check drive belts every 50 hours 20 hours break in C...

Page 10: ...rts water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be maintained to prevent cell electrolyte from freezing and causing permanent battery damage 3 TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure as requested i...

Page 11: ...te the rear wheels clear of the ground and adjust as follows TO ADJUST RIGHT HAND SIDE see next page for illustration A Remove the right hand fender skirt exposing the Joystick Control Lever Assembly B Start and run engine at fast idle with Joystick Control Lever in the DOWN position C Loosen the locknuts tightened against the Upper Rod End Ball Joint and Adjusting Coupler on the Upper Linkage Rod...

Page 12: ...en tightening locknuts to prevent damage to Rod End Ball Joints K Shut off engine before removing from blocks 9 JOYSTICK CONTROL LEVER SENSITIVITY ADJUSTMENT To change the sideways turning response adjust as follows A Remove the right hand fender skirt exposing the Joystick Control Lever assembly B Remove the cross bolt nut and spacers C Reassemble the spacers as desired 2 spacers between the rod ...

Page 13: ...t hand Hydrostatic Transmission needs to be slowed down or the left hand Hydrostatic Transmission needs to be sped up A Stop the machine and shut off the engine B For the Hydrostatic Transmission to be adjusted slightly loosen bolt that secures Cam Adjustment Block to the Control Arm of the Hydrostatic Transmission C Rotate Cam Adjustment Block UP to speed up Hydrostatic Transmission and DOWN to s...

Page 14: ...slightly loosen the locknuts that secure the Deck Hanger mounting bolt Turn Deck Height Adjustment Bolt to desired setting Re tighten locknuts that secure Deck Hanger mounting bolt NOTE When tightening locknuts ensure that the Deck Hanger still pivots freely i e clamp forces should be against Deck Height Adjuster not the Deck Hanger 6 Once the side to side cut height is within tolerance measure fr...

Page 15: ...f someone pushes down on the rear end of the tractor IMPORTANT NOTE PRIOR TO LETTING GO OF THE DECK MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH TO STAND COMPLETELY UPRIGHT BY ITSELF This will prevent the deck from falling down when servicing the underside of the mower deck 2 LOWERING THE DECK A While firmly holding the Deck Lift Handle push the bottom back of the deck towards the rear of the trac...

Page 16: ... Rear Deck Hanger Rotate over center to release Drag Bar Height Adjust Foot Pedal Height Adjust Pin Remove Latch Plate Retaining Notch Height Latch Handle Front Caster Wheels Pointed away from Deck Clutch Deck Belt Removed from Clutch Deck Raised to Service Position Rear Deck Hanger Over Center Deck Lift Handle ...

Page 17: ... wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburetor readjust carburetor consult dealer for carburetor service 4 ENGINE STARTS BUT CUTS OUT Water in gasoline drain old gasoline and replace with new gasoline clean carburetor bowl Clogged fuel line ...

Page 18: ...rburetor Improper spark plug gap check and re gap plug 9 ENGINE BACKFIRES Carburetor maladjustment readjust carburetor 10 ENGINE RUNS BUT MOWER WON T MOVE FORWARD Transmission locks in free wheel position put in lock position see pg 8 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low consult dealer Bad transmission consult dealer 11 MOWER LO...

Page 19: ...LT P N D 3796 BELT ROUTINGS V IDLER Motor Pulley Right Hand Hydrostatic Transmission Pulley Left Hand Hydrostatic Transmission Pulley Hydrostatic Transmission Drive Belt Viewed from ground looking up Belt P N D 3524 ...

Page 20: ...ied COMA Red 9 14Ga E 6297 J Swi tch Brake on Blue 14 Red 5 16Ga 1 II POSITION I CIRCUIT MAKE II POSITION CIRCUIT MAKE 1 OFF G H 2 RUf E L 3 ST ART B l S To S tClr t En gine Kill Clu tch no t engClged 2 S teering levers in fJeu tral If S teering levers in drive 2 brake is on or sea t un occupied If Clu tch is on and sea t is no t occupied J Red 41v Deck Clut S tClr t Safe ty Power Ground Hr M tr C...

Page 21: ...21 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 22: ...ipper Division Shivvers Manufacturing Inc 613 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm P 12733 03 11 ...

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