Costway OP3644 User Manual Download Page 4

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Use and Care

Curing Your Smoker

1. Before first use and after cleaning, apply a light coat of vegetable oil or vegetable cooking spray to the interior surface of the dome lid, 

    cooking grills and water pan. This simple process will help reduce interior rusting. DO NOT apply oil to the charcoal pan.

2. Charcoal lighting fluid must be allowed to burn off prior to closing dome lid (approximately 20 minutes). Failure to do this could 
    trap fumes from charcoal lighting fluid in smoker and may result in a flash-fire or explosion when lid is opened.
3. With coals burning hot in charcoal pan, close dome lid.

Lighting

1. Remove dome lid, upper layer body, water pan, cooking grills and set aside.
2. Make sure the charcoal pan is resting securely on the notched out step of all three legs.
    WARNING: Never use charcoal that has been pre-treated with lighter fluid. Use only high grade plain charcoal or charcoal/wood mixture.
3. Use charcoal lighting fluid approved for lighting charcoal ONLY. Do not use gasoline, kerosene or alcohol for lighting charcoal.

 Place 8-10 pounds of high quality charcoal in charcoal pan. 

4. Saturate charcoal with lighting fluid and wait 2 to 3 minutes for fluid to soak in. Store charcoal lighting fluid safely away from  smoker.
5. Carefullly light the charcoal and allow to burn until covered with a light ash prior to closing door and placing upper layer body and dome 
    lid on smoker. This will allow charcoal lighting fluid to burn off.
6. Dried aromatic wood chips or chunks should be saturated with water, so that when placed directly on hot charcoal briquets,  

a smoldering smoke will result.

7. Place the upper layer body on top of the lower layer body. Place water pan on the support brackets of the lower layer body.

 Make sure water pan is 

    resting securely on notched out step of all three support brackets.

8. Carefully fill water pan with warm water or marinade to 1”below the rim. A full pan holds 4 quarts/1 gallon of water and will 

last 2-3 hours. Do not overfill

    and allow water to overflow from water pan.

9. Place a cooking grill on the lower support brackets directly on top of the water pan.
10. Place food on the cooking grill in a single layer with space between each piece. 

11. Place the other cooking grill on the upper support brackets of the upper layer body, position the grill so the rim is resting

 securely on notched out step of 

     all three support brackets. Place food on the cooking grill.

12. Place the dome lid on smoker body and allow food to cook.
13. After 2-3 hours of cooking, check water & charcoal levels by following instructions in the”adding water during cooking and 

 adding charcoal/wood during cooking” section of this manual.

14. The smoker can be used without using the water pan and upper layer body. Place the charcoal pan in position and light as 

per the instructions above.  Place the cooking grill on the lower support brackets of the lower layer body. 

15. Always use a meat thermometer to ensure food is fully cooked before removing from smoker.

Adding Charcoal/Wood During Cooking

1. Remove dome lid by tilting it toward you to allow heat and steam to escape away from your face.  

    Use caution as flames can flare up when thery come into contact with fresh air.
2. Stand back a safe distance and carefully open door.

CAUTION : When the smoker is in use, the door will be very hot. Wear oven mitts and use caution when touching the door.

3. Use long cooking tongs to lightly brush ashes off hot coals. Use tongs to add charcoal and/or wood, being careful not to stir-up 

WARNING : Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

4. When charcoal is burning hot again, close the door and replace the dome lid.

Adding Water During Cooking

smoker body

,

Cook on the grill dicrectly with or without dome lid.

This will allow smoke and moist heat to circulate evenly around all pieces.

ahses and sparks.

1. Remove dome lid by tilting toward you to allow heat and steam to escape away from your face. Use caution as flames 

    contact with fresh air. Inspect the water level in pan.

2. If water level is low, add water to water pan. If food is on top cooking grill only, water may be added to the water pan by moving food aside on 

 cooking grill and pouring water down through the cooking grill. Fill water pan to 1” below the rim. Pour slowly to avoid splashing or over-filling. 

 If using both cooking grills, wear oven mitts to remove food and the top cooking grill. Move food aside on lower cooking grill and 

pour water through  the lower cooking grill into water pan. Pour slowly to avoid splashing or over-filling.

can flare up when they come into

Summary of Contents for OP3644

Page 1: ...READ AND KEEP FOR FUTURE REFERENCE Visit us www costway com Follow Costway Please give us a chance to make it right and do better Contact our friendly customer service department for help first Replacements for missing or damaged parts will be shipped ASAP USER S MANUAL OP3644 BBQ SMOKER ...

Page 2: ...uct unnecessarily once assembled Always place the product on a flat steady and stable surface Keep all small parts and packaging materials for this product away from babies and children as they potentially pose a serious choking hazard 3 www costway com 1 6 5 8 7 5 9 11 10 12 14 13 3 4 2 1 Lid x1 x3 x1 x1 B G H I D D B E C C F A A x2 x1 x6 x1 x2 x4 x2 x3 x1 x1 2 Handle 3 Air vent 4 Chimeny 5 Cooki...

Page 3: ...m the smoker during use and until it has cooled down after use WARNING Any modification of this unit can be dangerous WARNING Only use this smoker outdoors in a well ventilated area Do not use in a garage building or any other enclosed area WARNING Do not use the smoker within 1 m 3 ft of combustible materials WARNING The entire cooking unit gets hot when in use Do not leave unattended WARNING Kee...

Page 4: ...ets 8 Carefully fill water pan with warm water or marinade to 1 below the rim A full pan holds 4 quarts 1 gallon of water and will last 2 3 hours Do not overfill and allow water to overflow from water pan 9 Place a cooking grill on the lower support brackets directly on top of the water pan 10 Place food on the cooking grill in a single layer with space between each piece 11 Place the other cookin...

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