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CAT6156BP 

rev. 7/17/18

Drain Daily 

Regulator 

Oiler 

Quick Coupler 

Leader 

Hose 

  

Nipple 

 Do Not Install

Quick Coupling

Here

  

  

 

Nipple 

  

Filter 

  

 

Air Supply 

  

 

Whip Hose 

AIR SUPPLY

Tools operate on a wide range of air pressures. It is recommended 

that air pressure of these tools measures 90 psig at the tool with 

the trigger fully depressed and no load applied to the tool. Higher 

pressure (over 90 psig; 6.2 bar) raises performance beyond the 

rated capacity of the tool, which will shorten tool life and could 

cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in the 

air line will cause damage to the tool. Drain water from air lines 

and compressor prior to running tool. Clean the air inlet filter screen 

weekly. The recommended hookup procedure can be viewed in the 

above figure.
The air inlet used for connecting air supply has standard 1/2" NPT. 

Line pressure should be increased to compensate for unusually long 

air hoses (over 25 feet). Minimum hose diameter should be 3/4" I.D. 

and fittings should have the same inside dimensions and be tightly 

secured. 
Ensure an accessible emergency shut off valve has been installed in 

the air supply line and make others aware of its location.

LUBRICATION

Lubricate the air motor daily with high quality air tool oil. If no air 

line oiler is used, run 1/2 oz. of oil through the tool. The oil can 

be squirted into the tool air inlet or into the hose at the nearest  

connection to the air supply, then run the tool. A rust inhibitive oil is 

acceptable for air tools.

WARNING:

 After an air tool has been lubricated, oil will discharge 

through the exhaust port during the first few seconds of operation. 

The exhaust port must be covered with a towel before applying air 

pressure to prevent serious injury.

OPERATION

Al ways turn off the air sup ply, drain hose of air pres sure and de tach 

tool from air sup ply be fore in stall ing, re mov ing or ad just ing any  

ac ces so ry on this tool, or be fore per form ing any main te nance on 

this tool. 
This impact wrench has a 4 position power dial located on the  

bottom of the tool. Position 1 is the lowest power setting and  

position 4 is the highest power setting. Adjust as necessary. Also 

located at the rear of the tool is the directional switch. Rotate  

clockwise for forward operation. Rotate counter clockwise for 

reverse operation. 
Soak rusted nuts in penetrating oil and break rust seal before 

removing with impact wrench. If nut does not start to move in three 

to five seconds use a larger size impact wrench. Do not use impact 

wrench beyond rated capacity as this will drastically reduce tool life.    

NOTE: 

Actual torque on a fastener is directly related to joint  

hardness, tool speed, condition of socket and the time the tool is 

allowed to impact. Use the simplest possible tool-to-socket hook 

up. Every connection absorbs energy and reduces power.

NOTE:

 

 During operation, safety goggles must always be worn 

to guard against flying debris (users and bystanders).

TROUBLESHOOTING

Other factors outside the tool may cause loss of power or erratic 

action. Reduced compressor output, excessive drain on the air line, 

moisture or restrictions in air pipes or the use of hose connections 

of improper size or poor conditions may reduce air supply. Grit or 

gum deposits in the tool may cut power and may be corrected 

by cleaning the air strainer and flushing out the tool with gum  

solvent oil or an equal mixture of SAE #10 and kerosene. If outside  

conditions are in order, disconnect tool from hose and take tool to 

your nearest authorized service center.

WARRANTY

Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of TWO (2) YEARS from the date of original retail purchase. 

Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of the product(s) that proves defective by reason of improper 

workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or  

modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center.

WARRANTY SERVICE

In order to have your tool repaired, return the tool to any Cornwell Au tho rized Warranty Center, freight pre paid. Please include a copy of your proof of pur chase and a brief de scrip tion 

of the prob lem. The tool will be inspected and if any part or parts are found to be de fec tive in ma te ri al or work man ship, they will be re paired free of charge, and the re paired tool will 

be re turned to you freight pre paid.

EXCLUSIONS AND LIMITATIONS

THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN, 

EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES 

OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH 

IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED 

UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST 

REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE CORNWELL 

PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or conditions, so the above 

limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a warranty plan.

Summary of Contents for Blue Power CAT6156B

Page 1: ...e exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Maximum Torque 2 000 Ft Lbs Free Speed 6 200 RPM Air Inlet 1 2 NPT Minimum Hose Size 3 4 I D Average Air Consumption 9 CFM Overall...

Page 2: ...tings and re place im me di ate ly Do not use quick de tach cou plings at tool See in struc tions for cor rect set up on page 4 Air powered tools can vi brate during use Vi bra tion re pet i tive mo tions or un com fort able po si tions over ex tend ed pe ri ods of time may be harm ful to your hands and arms Dis con tin ue use of tool if dis com fort tin gling feel ing or pain oc curs Seek med i c...

Page 3: ...1302 Handle Unit 1 114 RS05070 Bolt Assembly 2 201 RS96901 Housing 1 202 RS90007 Rear Cover Gasket 1 203 RS91335 Rear Cover Unit incl with 404 1 204 RS05020 Pin 1 205 RS969012 Clutch Housing Kit 1 206 RS90002 Reverse Valve 1 207 RS76701 Bolt Assembly 1 208 RS1734416 Steel Ball 3mm 2 209 RS76721 Spring 2 210 RS969013 Regulator 1 Ref Item DESCRIPTION QTY 211 RS02060 O Ring 1 212 RS04180 Spring Pin 2...

Page 4: ...utside the tool may cause loss of power or erratic action Reduced compressor output excessive drain on the air line moisture or restrictions in air pipes or the use of hose connections of improper size or poor conditions may reduce air supply Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal m...

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