Cornelius WCC1401-A Series Service Manual Download Page 16

Continuous Flow Icemaker Service Manual                              

Publication Number: 630460324SER

- 12 -

© 2006-2014 Cornelius Inc.

B

IN

 C

ONTROL

The type of bin control used on all WCC and WCF Models is an electronic control. The control is supplied with 
power to terminals X1 and X2. Terminals X3 and X4 are a normally closed switch which open when the thermostat 
sensor bulb senses ice. The WCC1401-A/WCF1401-A uses 2 controls, terminals X1 and X2 are connected in 
parallel and terminals X3 and X4 are connected in series. 

The sensing bulbs are located in a 5/16” stainless steel tube which hangs from the dispense tray covers down 
through the center of the drop tube. 

To test the switch, start the icemaker and block the outlet tube, about ½ full the icemaker should shut off. When the 
tube is cleared the icemaker should restart within 5 min.

The Bin controls are in electrical series with the coil on the antifreeze relay along with the low water safety. 

The controls are held in place inside the electrical box by 4 screws. The control bulbs are in the drop tubes. They 
can be removed by pulling the cable located on the top of the dispense tray cover. When replacing the sensor make 
sure the bulb is inserted to the bottom of the thermostat well.

G

EAR

 M

OTOR

The gear motors are equipped with a start relay and a manual reset overload.

When current is applied, the relay energizes and completes the circuit to the start winding. The motor reaches a 
predetermined speed and the relay drops out, disconnecting the start winding. The run winding remains in the 
circuit as long as current is applied.

The purpose of the overload is to automatically shut off the motor in the event of a mechanical bind of the 
transmission, an overload condition within the evaporator or an electrical malfunction. It does this by sensing 
amperage draw. If the motor stalls the start relay would energize and stay energized. The amperage would surge 5 
to 6 times greater than normal draw. In this event the overload would shut off the transmission in 4 to 8 seconds.

If the motor is subjected to abnormal load, but does not reach stall condition, the overload will react, but over a 
greater period of time. The reaction time depends upon the amperage to which it is subjected.

The overloads to each motor are connected in series; if either overload trips both gear motors and the liquid line 
solenoid are shut off.

Summary of Contents for WCC1401-A Series

Page 1: ...R WCC1401 A WCF1411 A Series Service Manual Release Date October 26 2006 Publication Number 630460324SER Revision Date March 18 2014 Revision E Visit the Cornelius web site at www cornelius com for al...

Page 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Page 3: ...ning and Sanitizing Procedures 8 Maintenance 8 Monthly 8 Quarterly 8 Semi Annually 9 Refrigeration System 10 Temperature Pressure Charts 10 Refrigeration System Adjustments 10 Pump down Cycle 10 Expan...

Page 4: ...To Replace Bearing 16 Electrical Checkout 16 Overload Check 16 Compressor Check 17 Capacitor Check 17 Safety Controls 17 Guide to Good Ice 18...

Page 5: ...oderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnhowt...

Page 6: ...y or equipment damage SHIPPING AND STORAGE CAUTION Before shipping storing or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the system A freezing ambi...

Page 7: ...ORMATION This section gives the Unit description theory of operation and design data for continuous flow icemaker series WCC1401 A SPECIFICATION CHART Models Description VAC HZ PH Wire Comp RLA Fan Am...

Page 8: ...Continuous Flow Icemaker Service Manual Publication Number 630460324SER 4 2006 2014 Cornelius Inc Figure 1 Series WCC1401 A WCF1411 A Dimension Drawing...

Page 9: ...Continuous Flow Icemaker Service Manual 2006 2014 Cornelius Inc 5 Publication Number 630460324SER ELECTRICAL Figure 2 Schematic WCC1401 A WCF1411 A...

Page 10: ...Continuous Flow Icemaker Service Manual Publication Number 630460324SER 6 2006 2014 Cornelius Inc REFRIGERATION SCHEMATIC Figure 3 WCC1401 A...

Page 11: ...Continuous Flow Icemaker Service Manual 2006 2014 Cornelius Inc 7 Publication Number 630460324SER Figure 4 WCC2001QTR Refrigeration Diagram...

Page 12: ...erature water 2 minute exposure time 10 Sanitize auger diverter assembly and ice transition drop tube in a sink using sanitizing solution and reinstall in icemaker Using sanitizer wipe down the dispen...

Page 13: ...icemaker water seal 2 Check drain tubes for clogs and aged tubes Replace if tubes are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check...

Page 14: ...blies and a liquid line solenoid The condensing unit consists of a compressor condenser fan motor and receiver The icemaker is designed for indoor use only The condensing unit is designed for outdoor...

Page 15: ...l in icemaker has again been reached 3 The transparent bowl not only provides a visible check of water level but also is a good guide to the internal conditions which exist within the icemaker assembl...

Page 16: ...cated on the top of the dispense tray cover When replacing the sensor make sure the bulb is inserted to the bottom of the thermostat well GEAR MOTOR The gear motors are equipped with a start relay and...

Page 17: ...Continuous Flow Icemaker Service Manual 2006 2014 Cornelius Inc 13 Publication Number 630460324SER...

Page 18: ...ntinuity replace the relay Figure 6 Gearmotor Assembly TO REPLACE GEARMOTOR ASSEMBLY WARNING Disconnect power to the unit before servicing Follow all lock out tag out procedures established by the use...

Page 19: ...he output shaft drive and the extruding head ribs engage the evaporator tube INSTALLATION AND SHAFT SEAL REPLACEMENT 1 Place shaft seal locator seat and shaft seal mount over gearmotor output shaft an...

Page 20: ...2 Remove Dispense Tray Cover 3 Use an open end wrench on auger nut connected to bearing and turn counterclockwise to remove assembly 4 Remove worn bearings Replace with new bearings and then reinstall...

Page 21: ...ead or connections if there is no continuity CAPACITOR CHECK 1 Check or replace start capacitor disconnect bleed resistor before checking for shorted capacitor 2 Check or replace run capacitor if supp...

Page 22: ...Continuous Flow Icemaker Service Manual Publication Number 630460324SER 18 2006 2014 Cornelius Inc GUIDE TO GOOD ICE...

Page 23: ...Figure 12 Troubleshooting Chart Continuous Flow Icemaker Service Manual 2006 2014 Cornelius Inc 19 Publication Number 630460324SER...

Page 24: ...Continuous Flow Icemaker Service Manual Publication Number 630460324SER 20 2006 2014 Cornelius Inc...

Page 25: ......

Page 26: ...Cornelius Inc www cornelius com...

Reviews: