Cornelius IMD300-15A Installation Manual Download Page 18

Countertop Icemaker IMD Series Installation Manual                              

Publication Number: 638085277INS

- 14 -

© 2004-2012, IMI Cornelius Inc.

A

UGER

 & E

XTRUDING

 H

EAD

 R

EMOVAL

!

WARNING:

Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all 
power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

1.

Remove storage container cover and put aside.

2.

Turn off water supply to icemaker.

3.

After ice has melted from head take hold of the auger nut and lift straight up to disengage from icemaker.

4.

When replacing the auger assembly, make certain that both the auger engages the output shaft drive and the 
extruding head ribs engage the evaporator tube collar. See Figure 8.

Figure 9. IMD 600 Shaft Seal

I

NSTALLATION

 

AND

 S

HAFT

 S

EAL

 R

EPLACEMENT

1.

Place shaft seal locator seat over gear motor output shaft, embossed side down, and push down until shaft 
seal seat rests flush on top of gear motor.

2.

Place rubber coated ceramic seal (important: ceramic face up) over output shaft and push down until seal rests 
on top of the shaft seal seat. (Lubricate rubber on ceramic seal with [#06195] rubber lubricant.)

3.

Place shaft seal with carbon face down (spring up) over output shaft and push (gently) downward until seal 
rests on carbon face of the output shaft seal.

4.

Place flat washer over output shaft and let rest on the output shaft seal. Push down on the washer compressing 
the spring on the output shaft seal. While holding the seals (down) in place slide the E-ring into the groove on 
the output shaft.

U

PPER

 N

UT

 

AND

 B

EARINGS

The upper bearings located on top of the auger is used to absorb the force between the auger and extruding head.

The bearings are 3/32” thick. When they wear below 1/16” they should be replaced. Bearings to be 
inspected for wear during quarterly maintenance. See Figure 8.

(See Figure 9)

Summary of Contents for IMD300-15A

Page 1: ...AKER IMD Series Installation Manual Release Date April 8 2004 Publication Number 638085277INS Revision Date June 13 2012 Revision D Visit the IMI Cornelius web site at www cornelius com for all your L...

Page 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Page 3: ...et Hook up 5 Electrical Supply 6 Drain Connection 6 Auger Engagement 7 Initial Start Up Checks Adjustment Instructions 7 Guide to Service 8 Icemaker Cleaning and Sanitizing Procedures 8 Maintenance 8...

Page 4: ...Troubleshooting Compressor 15 Electrical Checkout 15 Overload Check 16 Compressor Check 16 Capacitor Check 16 Troubleshooting Gear Motors 16 The Gearmotor will not run 16 The Gearmotor Starts but Tri...

Page 5: ...nor or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems L...

Page 6: ...er is off to the unit before any work is performed Failure to disconnect the power could result in serious injury death or equipment damage CAUTION Always be sure to keep area around the unit clean an...

Page 7: ...20 240 50 1 5 3 N A 1 6 13 R404A 20 IMD600 30A Air Cooled 115 60 1 11 5 1 1 2 25 R404A 30 IMD600 30W Water Cooled 115 60 1 12 N A 2 14 R404A 20 IMD601 30A Air Cooled 208 230 60 1 7 7 1 1 6 28 R404A 20...

Page 8: ...aker IMD Series Installation Manual Publication Number 638085277INS 4 2004 2012 IMI Cornelius Inc Figure 2 4 98 0 37 Dimension Drawings 30 lbs IMD 300 30 and IMD 600 30 Figure 3 Dimension Drawings 90...

Page 9: ...red of air exhaust 2 For IMD600 30A a minimum of 6 inches must be maintained free of any obstruction for air intake A minimum of 4 inches clearance is required at sides and 12 inches on top for air ex...

Page 10: ...panel on machine and hold in place with 2 screws Do not tighten at this time 2 Remove drain tray mounting bracket from their shipping carton 3 Clip the drain try mounting bracket onto the bottom of th...

Page 11: ...ust shut down Adjustment is made by moving magnet up or down Water Level If necessary adjust Float by bending float arm up or down as needed push float assembly down until unit stops running Release f...

Page 12: ...e for 15 minutes 6 Turn off machine and remove and discard all ice 7 Sanitize using household liquid bleach 50 ppm chlorine Mixture 1 fluid ounce per gallon room temperature water 2 minute exposure ti...

Page 13: ...es are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check safety circuits for proper operation 5 Check refrigeration system 6 Check unit...

Page 14: ...corrected and proper water level in icemaker has again been reached 3 The transparent bowl not only provides a visible check of water level but also is a good guide to the internal conditions which e...

Page 15: ...nt of refrigerant flowing through the evaporator Improperly installed or defective expansion valves may cause low production soft ice squeaking from evaporator and excessive load inside evaporator By...

Page 16: ...d be set low enough to close valve during compressor stand by periods NOTE Cold water will absorb more heat faster than warm water The water flow will therefore auto matically increase as inlet temper...

Page 17: ...nds If the motor is subjected to an abnormal load but does not reach stall condition the overload will react but over a greater period of time The reaction time depends upon the amperage to which it i...

Page 18: ...Place shaft seal locator seat over gear motor output shaft embossed side down and push down until shaft seal seat rests flush on top of gear motor 2 Place rubber coated ceramic seal important ceramic...

Page 19: ...OR Basically the compressor problems can be narrowed down to three areas of checkout 1 THE COMPRESSOR WILL NOT RUN No voltage to the compressor terminals check circuit Low voltage below 90 of nameplat...

Page 20: ...ssor If there is continuity replace the compressor as the motor is grounded 4 Check between screw terminal on the overload and C on the compressor Check and repair the lead or con nections if there is...

Page 21: ...Remove motor end bell and stator if necessary 3 Check terminals 1 and 3 on overload No continuity replace overload Use a volt ohm meter See Figure 8 and Figure 9 NOTE Gear motor and related component...

Page 22: ...he unit to function The safety and control system shut off devices are Figure 13 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gear motor thermal overload...

Page 23: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 19 Publication Number 638085277INS GUIDE TO GOOD ICE...

Page 24: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 20 2004 2012 IMI Cornelius Inc Figure 14 Troubleshooting Chart...

Page 25: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 21 Publication Number 638085277INS Figure 15 Schematic IMD 300 15...

Page 26: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 22 2004 2012 IMI Cornelius Inc Figure 16 Schematic IMD 300 30 IMD 600 30 IMD 601 30 IMD 600 90 and IMD 601 90...

Page 27: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 23 Publication Number 638085277INS Figure 17 Schematic IMD 302 30 IMD 602 30 and IMD 602 90...

Page 28: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 24 2004 2012 IMI Cornelius Inc...

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Page 30: ...IMI Cornelius Inc www cornelius com...

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