Cornelius IDC175-HD Operator'S Manual Download Page 12

HD Tower Dispenser Operator’s  Manual

Publication Number: 621058513OPR

- 8 -

© 2014-2015, Cornelius Inc.

Y

EARLY

 M

AINTENANCE

:

1.

Have the water pump check valve inspected and cleaned by a qualified service technician. 

2.

Have the CO

2

 gas check valve inspected and cleaned by a qualified service technician.

C

LEANING

 I

NTERIOR

 S

URFACES

Always wash your hands prior to starting the cleaning processes. Keep all supplies clean. Store in a clean and 
dedicated area. Wash and sanitize all cleaning supplies prior to use. Do NOT use any of the cleaning supplies for any 
other purposes than HD Tower cleaning. 

Preparation

Turn the ice maker OFF

Fill Bucket # 1 (Cleaning Solution) to the top.

Fill Bucket # 2 (Rinse Water) to the top.

Fill Bucket # 3 (Sanitizer Solution) to the top. 

Place the ice collection trays under both of the ice dispensing chutes.

Locate clean hose assembly

Figure 5

Figure 6

Figure 7

Summary of Contents for IDC175-HD

Page 1: ...IDC175 HD TOWER DISPENSER Operator s Manual Release Date May 09 2014 Publication Number 621058513OPR Revision Date June 10 2015 Revision 9 ...

Page 2: ...g occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alteration 7 misuse 8 neglect 9 unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and or repair of the Product 10 improper cleaning 11 failure to foll...

Page 3: ...Control Box Functions 4 Programming Changing the Ice Portion 4 Cleaning and Maintenance Instructions 5 Daily Cleaning 5 Daily Maintenance 5 Dispensing Valves Daily Cleaning 5 Lid Dispenser Cleaning 6 Ice Chute Cover Cleaning 6 Removing and reinstalling the ice chute 6 Monthly Cleaning In addition to daily cleaning procedures 7 Product Tubing cleaning 7 Sanitize Pre Mix And Post Mix Tank System 7 S...

Page 4: ...11 6 Rinse Cycle 11 7 End Cycle 12 8 Clean Ice Chute 12 9 Drain and refill the water bath 13 Plumbing Schematic 15 Electrical Schematic 16 Troubleshooting 17 Ice Not Dispensing 17 Beverage Not Dispensing 18 Flat Drinks 19 ...

Page 5: ...oderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnhowtooperatetheunitandhow to usethe controls properly Do notletanyoneoperate theunitwithoutpropertraining This applianceisnotintendedforuse by very young children or infirmpersonswithoutsupervision Y oung...

Page 6: ... or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the system A freezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be observed in the prevention of CO2 gas leaks in the...

Page 7: ... small cube sized pieces and left to temper or warm up for a minimum of 20 minutes at room temperature before loading into the dispenser hopper In normal operation pushing the ice dispenser mechanism will cause ice to flow from the ice chute Ice flow will continue until the dispenser mechanism is released Dispensing of any faucet will provide beverage of the appropriate flavor WARNING Use caution ...

Page 8: ...n Control Up Down Buttons These buttons are only active in the program mode to change the ice dispense program size and during the semi automatic hopper cleaning process 5 Ice Size Program Bar The program bar is only active in the program mode as a visual aid in setting the portion size and during the semi automatic hopper cleaning process Programming Changing the Ice Portion To change the size of...

Page 9: ...ey lock to shut off power to the valves but access to this is not required for cleaning or maintenance DAILY CLEANING 1 Remove the cup rest from the unit and clean with warm soapy water Rinse with clean water and allow to air dry 2 Wipe down the exterior of the unit with warm soapy water rinse with clean water and allow to air dry 3 Remove valve nozzles and diffusers and wash in warm soapy water r...

Page 10: ...ute has an built in safety feature When the ice chute cover is removed the unit is disabled If the ice chute cover is not properly installed then the agitator and ice chute gate will not function Removing and reinstalling the ice chute 1 Hold ice chute cover and push up until you hear a click this will disengage the side latches Figure 2 2 Remove the ice chute cover from the unit 3 Properly clean ...

Page 11: ...nitizer to remain in the line for fifteen 15 minutes 10 Repeat the step above applying a different product tube each time until all the tubes are filled with the sanitizing solution 11 Discard the tank of sanitizing solution and reconnect the product syrup tanks Operate the valves until all sanitizer has been flushed from the system and only product syrup is flowing Sanitize syrup lines BIB System...

Page 12: ...our hands prior to starting the cleaning processes Keep all supplies clean Store in a clean and dedicated area Wash and sanitize all cleaning supplies prior to use Do NOT use any of the cleaning supplies for any other purposes than HD Tower cleaning Preparation Turn the ice maker OFF Fill Bucket 1 Cleaning Solution to the top Fill Bucket 2 Rinse Water to the top Fill Bucket 3 Sanitizer Solution to...

Page 13: ...he user interface will automatically cancel the cleaning process and it will return to normal operation mode Figure 8 Figure 9 2 Empty the Ice Hopper Ensure that the ice collection trays are under both of the ice dispense chutes Press the pour cancel button to start the ice dispense L1 LED will become illuminated See Figure 11 Press the pour cancel button to pause or restart the ice dispensing as ...

Page 14: ... 16 IMPORTANT Before starting make sure the hose is placed all the way to the bottom of the bucket which contains cleaning solution Figure 13 Figure 14 Figure 15 Figure 16 4 Rinse Cycle L3 LED will be flashing signaling that it is ready to proceed to the next step Change the hose to Bucket 2 with rinse water Press and hold the pour cancel for 5 seconds to begin L3 will be illuminated see Figure 19...

Page 15: ...arting make sure the hose is placed all the way to the bottom of the bucket which contains cleaning solution Figure 20 Figure 21 Figure 22 6 Rinse Cycle L5 LED will be flashing signaling that it is ready to proceed to the next step Refill Bucket 2 with rinse water Change the hose to Bucket 2 with rinse water Press and hold the pour cancel button for 5 seconds to begin L5 will be illuminated see Fi...

Page 16: ...k in place Wipe down the area with a sanitized cloth Figure 26 Figure 27 8 Clean Ice Chute Hold the ice chute cover and push up until you hear a click this will disengage the side latches Figure 28 Remove the ice chute cover from the unit Properly clean the ice chute area with a cloth soaked in the sanitizer solution IMPORTANT Do not put the ice chute cover into a dish washer Figure 29 Spray sanit...

Page 17: ...the ice chute cover is not properly installed the agitator and the ice chute gate will not function Figure 30 9 Drain and refill the water bath Remove the side panel and locate the drain valve and turn it ON counter clockwise until the lever is parallel to the drain tube See Figure 32 Figure 31 Figure 32 After the water bath is fully drained locate the strainer which connects to the recirculation ...

Page 18: ... is accumulation of debris rotate the lower section of strainer counter clockwise to remove Take out the strainer wash it with a brush and soap solution and reassemble once cleaned Figure 34 Figure 35 Turn the drain lever back to the original position OFF and fill the water bath with fresh water Figure 36 ...

Page 19: ...HD Tower Dispenser Operator s Manual 2014 2015 Cornelius Inc 15 Publication Number 621058513OPR PLUMBING SCHEMATIC ...

Page 20: ...HD Tower Dispenser Operator s Manual Publication Number 621058513OPR 16 2014 2015 Cornelius Inc ELECTRICAL SCHEMATIC ...

Page 21: ...E Box 35PSI or greater Is the air pressure to the lter regulater above 35PSI 1 Check the air supply shut o outside the E 2 Check the valve air supply to the unit 3 Check the gate cylinder for free movement Yes None of the Sizes No Box Does the agitator work when any of the ice dispense button is pressed 1 Check the wire connections from agitator capacitor transformer and terminal block in the e bo...

Page 22: ...lock in the E Box 2 Check the terminal block in the E Box ensuring that power is being supplied to the terminal block No Is there power on the load side of the transformer Yes 1 Check the transformer 2 Change the transformer No 1 Check the wire harness from the beverage valves to the terminal block or transformer 2 Check the beverage dispense valve to ensure that they are functioning 3 Change beve...

Page 23: ...or ƐƵĸĐŝĞŶƚ Adjust CO2 pressure accordingly No Does thecarbonator cyclewhena20oz drinkis dispensed Yes ZĞĨĞƌ ƚŽ ĐĂƌďŽŶĂƚŽƌ ŇŽǁ Đhart ŽĨ ƚŚĞ external carbonator Replace external carbonator Yes No 1 ŚĞĐŬ ŝĨ ƚŚĞƌĞ ŝƐ ĚĞďƌŝƐ ŝŶ ƚŚĞ ƐƚƌĂŝŶĞƌ ŽĨ ƚŚĞ ƌĞĐŝƌĐƵůĂƟŽŶ ƉƵŵƉ dŚĞ ĚĞďƌŝƐ ƌĞĚƵĐĞƐ ƚŚĞ ŇŽǁ ƌĂƚĞ ŽĨ ƚŚĞ ƌĞĐŝƌĐƵůĂƟŽŶ ƉƵŵƉ ůĞĂŶ ƚŚĞ ƐƚƌĂŝŶĞƌ ŝĨ ƚŚĞƌĞ ŝƐ ĂŶLJ ĚĞďƌŝƐ ĂĐĐƵŵƵůĂƚĞĚ Ϯ ŚĞĐŬ ĨŽƌ ďůŽĐŬĂŐĞƐ Ăƚ ŝŶůĞ...

Page 24: ...HD Tower Dispenser Operator s Manual Publication Number 621058513OPR 20 2014 2015 Cornelius Inc ...

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Page 26: ...Cornelius Inc www cornelius com ...

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