Cornelius IDC 255 PROGATE DRIVE THRU UNIT Installation Manual Download Page 32

IDC 255 Progate Drive Thru Installation Manual                              

Publication Number: 621057419INS

- 30 -

© 2022, Marmon Foodservice Technologies Inc.

I

NTERCONNECT

 S

CHEMATIC

Figure 35.

6

1

7

8

0

1

2

3
4

5

L2 IN

L1 IN

L2 BALLEST

L1 BALLEST

L2 XFORMER

L1 HEATER

L1 XFORMER

L2 HEATER

CARB MOTOR

WHT

L2 CARB MOTOR

CARB MOTOR EARTH

EARTH IN

AGITATOR L2

AGITATOR

AGITATOR EARTH

J5

J2

J1

2

4

3

4

6

8

1

0

2

1

8

4

6

2

0

CR2

CR1

CR3

PUR

WHT

BLK

YLW

PUR

BLK MODE SW

BLK

BLK

YLW

BLK

P1

YLW

YLW

BLK

BLK

YLW

AIR INPUT

PUSH

TO PNUEMATIC CYLINDER

RETRACT

KEY SWITCH

RED

RED

BLK

BLU

BLU

YEL

TRANSFORMER

CAPACITOR

PNEUMATIC SOLENOID

TERMINAL

BOARD

NO/NC RELAY

POWER

CORD

25

24

11

12

AGITATOR CONTROL

4

5

GND

3

2

1

ICE GATE

24 VAC1

24 VAC2

SW1

SW3

PB1

INTERFACE BOARD

3

4

4

X2

3

X1

J1

1

J4

3

1

2

P1

P/N 32229

HARNESS ASSY.

AC INPUT

P/N 620317417

HARNESS CONTROL BOX/

MAIN ASSEMBLY

P/N 620317452

P/N 620313669

JUMPER 18" BLACK

P/N 620314527

HARNESS SENSOR ICECHUTE

DISABLE SWITCH

P/N 620317414

HARNESS CHUTE COVER

DISABLE SWITCH

P/N 620316456

CARBONATOR MOTOR

P/N 30794

HARNESS MOTOR HEATER

P/N 620316455

HARNESS AGITATOR MOTOR

P/N 620314720

HARNESS POWER CORD

P/N 620316455

HARNESS CARB PROBE

P/N

620314765

Summary of Contents for IDC 255 PROGATE DRIVE THRU UNIT

Page 1: ...DRIVE THRU UNIT Installation Manual Release Date June 27 2006 Publication Number 621057419INS Revision Date September 22 2022 Revision H Visit the Cornelius web site at www cornelius com for all your...

Page 2: ...suitably qualified and trained persons to perform service and or repair of the Product 10 improper cleaning 11 failure to follow installation operating cleaning or maintenance instructions 12 use of n...

Page 3: ...ate Portion Ice Control Features 4 Lid Dispenser 4 Straw Holder 4 Lid Holder Compatibility 5 Small Lid Template 5 Medium Lid Template 6 Large Lid Template 7 Installation 8 Mounting and Placement 8 Adj...

Page 4: ...grams 23 UFB 1 23 7 UFB 1 Valves and 1 Prism Valve 23 5 UFB 1 Valves and 3 Prism Valves 24 6 UFB 1 Valves and 2 Prism Valves 25 8 Intelli Valves or 8 UFB 1 or 8 SFV 1 Valves 26 E Board Off Cycle Agita...

Page 5: ...IDC 255 Progate Drive Thru Unit with 7 UFB 1 Valves and 1 Prism Valve IDC 255 Progate Drive Thru Unit with 6 UFB 1 Valves and 2 Prism Valve IDC 255 Progate Drive Thru Unit with 5 UFB 1 Valves and 3 P...

Page 6: ...amic pressure 3 8 minimum water line recommended CO2 Requirements 100 psi max to unit regulated to 35 psi 2 4 bar to Progate 2 ice gate system 75 psi 5 2 bar carbonator Progate 2 Features Progate Port...

Page 7: ...ng template is a guide to validate the compatibility of the cup lids that are used with the Cornelius Lid Dispensers supplied with the IDC255 Progate Ice Drink Dispenser The lid dispensers accommodate...

Page 8: ...IDC 255 Progate Drive Thru Installation Manual Publication Number 621057419INS 6 2022 Marmon Foodservice Technologies Inc Medium Lid Template Figure 3 4 350...

Page 9: ...IDC 255 Progate Drive Thru Installation Manual 2022 Marmon Foodservice Technologies Inc 7 Publication Number 621057419INS Large Lid Template Figure 4 4 700...

Page 10: ...to the threaded holes provided at the bottom of the unit The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean...

Page 11: ...pump outlet to stop the water pump motor Overheating could occur if the plain water supply line flow rate drops below 125 gallons per hour INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSUR...

Page 12: ...open the valve fully to back seat the valve Back seating the valve prevents leakage around the valve shaft 2 The carbonator CO2 regulator is fixed at a nominal 75 psi 3 Open one of the post mix dispe...

Page 13: ...inlets Figure 11 Note Shown without Total Flex 1 TF 1 1 Remove screws holding attaching lower splash panel to frame and slide panel away from the machine 2 Use Oetker clamps to secure lines to barbed...

Page 14: ...r bracket part no 620071540 at the two left and two right positions If Lid holders are to be installed in the center area use Lid holder bracket part no 620070916 This Lid holder bracket should be hel...

Page 15: ...mble Cup Lid dis penser adapter bracket part no 620071540 at the two left and one extreme right positions If VESA mount hinge arm is to be installed in the center area unscrew two screws part no 70692...

Page 16: ...4 must be ordered separately through KES Item No Part No Name 1 629097441 KIT CUP DISPENSER LARGE CUP TUBE DIA 4 62 117 3 cm MAX 2 629097462 KIT CUP DISPENSER CHILD CUP TUBE DIA 3 65 92 7 cm MAX 3 629...

Page 17: ...electrical shock to the operator The unit power cord is equipped with a three pronged plug If a three pronged grounded outlet is not available use an appropriate method to ground the unit Failure to c...

Page 18: ...ow the black plastic bottom Plastic Wrapped lids 1 To remove grab the lid dispenser lifting and pulling away from the merchandiser Figure 18 Figure 19 2 Get the fresh sleeve of lids and position so th...

Page 19: ...ogies Inc 17 Publication Number 621057419INS Individual lids 1 Stack lids on clean flat surface with lid top facing down Figure 23 2 Turn dispenser upside down and trap lids in the tube Figure 24 3 Pl...

Page 20: ...ic mode but not dispense ice 3 Mode Switch Manual Progate Turns on agitator and opens ice gate allowing an unlimited ice portion 4 Program Button The programming button is used with cup size button en...

Page 21: ...own Buttons The program bar is only active in the program mode to change the ice dispense program size Programming Changing the Ice Portion To change the size of any of the four ice dispense sizes fol...

Page 22: ...e DT x Agitation Ratio2 RA Dispense Rime mS Agitation Ratio Agitation Time mS 50 10 500 70 10 700 90 10 900 110 10 1100 130 10 1300 150 10 1500 170 10 1700 190 10 1900 210 10 2100 230 10 2300 Dispense...

Page 23: ...the different ice types Figure 26 Programming Changing the Agitation Time 1 Simultaneously Press and hold for 3 seconds the button and also both direction arrow buttons to enter the programming mode...

Page 24: ...on bar is used to determine the amount of time programmed for each size button Each button has a minimum and maximum amount of time that can be programmed If a button cannot be adjusted to the size de...

Page 25: ...TO BE POST CHILLED PRE CHILLED WATER 2 3 5 4 6 W2 W3 W2 W1 W4 W1 5 4 3 2 1 12 11 10 9 8 PW PLAIN WATER CW CARBONATED WATER 1 2 3 4 CW PW PW CW 7 8 10 9 11 W2 W3 6 7 8 PW W4 W3 12 1 6 7 IN 5 PW CW SYR...

Page 26: ...IDC 255 Progate Drive Thru Installation Manual Publication Number 621057419INS 24 2022 Marmon Foodservice Technologies Inc 5 UFB 1 Valves and 3 Prism Valves Figure 29...

Page 27: ...IDC 255 Progate Drive Thru Installation Manual 2022 Marmon Foodservice Technologies Inc 25 Publication Number 621057419INS 6 UFB 1 Valves and 2 Prism Valves Figure 30...

Page 28: ...CW PW 7 8 10 9 11 W2 W3 W4 W3 12 1 6 7 IN REG A W OUT SINGLE TOWER SYRUP 2 OUT RECIRC IN RECIRC OUT NOTES PLUMBING TO FITTINGS OF DIFFERENT DIAMETER MAY BE ACCOMPLISHED BY SPLICING THE TUBE AND USING...

Page 29: ...ed on the E Board found in the E BOX Using a screwdriver follow the diagram below and set the agitator for the desired settings Figure 32 Manufacturer Recommended Agitation Settings Model Ice Fill Ice...

Page 30: ...WHT BLK BLK WHT BLK SW2 LIGHTS SOL1 VALVE TIMED SOLENOI PNEUMATIC KEYPAD J1 25 VAC SECONDARY 120 VAC PRIMARY 100 VA 50 60 HZ BOARD KEYPAD AGITATION TIMER PROGATE 2 PB1 MANUAL MODE DISPENSE OPTIONAL G...

Page 31: ...BLK YLW BLK P1 YLW YLW BLK BLK YLW AIR INPUT PUSH TO PNUEMATIC CYLINDER RETRACT KEY SWITCH RED RED BLK BLU BLU YEL TRANSFORMER CAPACITOR PNEUMATIC SOLENOID TERMINAL BOARD NO NC RELAY POWER CORD P N 92...

Page 32: ...H TO PNUEMATIC CYLINDER RETRACT KEY SWITCH RED RED BLK BLU BLU YEL TRANSFORMER CAPACITOR PNEUMATIC SOLENOID TERMINAL BOARD NO NC RELAY POWER CORD 25 24 11 12 AGITATOR CONTROL 4 5 GND 3 2 1 ICE GATE 24...

Page 33: ...a socket No 1 Plug unit into a socket 1 Check the external power supply breakers 2 Open the e box and check that the power cord wires black and white are connected to the e board 3 Check the connector...

Page 34: ...ch in switch housing 2 Check for magnet in ice chute cover 3 Validate magnet distance from magnetic switch for activation to occur 4 Check ice chute disable switch ensuring that relay 1 is activating...

Page 35: ...t the ice maker is func oning properly 2 Check ice in hopper ensuring that it is loose Yes No Check for proper air pressure going to the ter regulator in the E Box 35PSI or greater Is the air pressure...

Page 36: ...e transformer connections to the E Board in the E Box 2 Check the E Board in the E Box ensuring that power is being supplied to the board No Is there power on the load side of the transformer Yes 1 Ch...

Page 37: ...O2 beingsuppliedto thecarbonator tank 1 CheckCO2supply tank 2 CheckCO2supply lines 3 ChangeCO2tank No 1 Fill thehopper with ice 2 Dispensesomeiceto ensurethat the agitator spreadsiceonthecold plate No...

Page 38: ...ne plugged into a carbonated water port on TF1 No Carbonated Water Plug water line into carb water port on TF1 Is incoming water restricted Is there a power connection to carbonator pump 1 Check wheth...

Page 39: ...Cornelius Inc www cornelius com...

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