Cornelius Flavorfusion TP01070 Training Manual Download Page 19

FlavorFusion®/FlavorOverload Training Manual

© 2004-2007, IMI Cornelius Inc.

- 15 -

Publication Number: TP01070

T

ROUBLESHOOTING

IMPORTANT:  Only qualified personnel should service internal components or electrical wiring.

WARNING: If repairs are to be made to a product system, remove quick disconnects from the 
applicable product tank, then relieve the system pressure before proceeding. If repairs are to be 
made to the CO

2

 system, stop dispensing, shut off the CO

2

 supply, then relieve the system 

pressure before proceeding.

 If repairs are to be made to the electrical system, make sure 

electrical power is disconnected from the unit or the key switch has been turned off.

Should your unit fail to operate properly, check that there is power to the unit and that the hopper 
contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to 
aid in locating the defect.

Contact your local syrup or beverage equipment distributor for additional information and troubleshooting 
of beverage system.

Troubleshooting the LED Lighting on Customer Interface Keypad (see page 19)

Symptom

Cause

Remedy

1

Bonus Flavor Icon and/
or Drink Icon LEDs (see 
FIGURE 3) are ON 
continuously with four 
quick flashes every 30 
seconds.

A. This indicates a poor 
connection in the lighting 
synchronization harness 
that connects the interface 
boards together.

A. Turn the keyswitch to disconnect 
power to the interface boards. Check the 
electrical connections between the 
harnesses that interconnect the right 
side of all interface boards together. Turn 
back the keyswitch to reconnect power.

2

Bonus Flavor Icon and/
or Drink Icon LEDs (see 
FIGURE 3) are not in 
sync with the lighting 
sequence, 

B. This may result over time 
as the lighting sequence 
between push button pads 
can become slightly out of 
synchronization.

B. Unplugging the unit and performing a 
power up will re-synchronize the lighting 
sequence.

3

Keypad LED lighting is 
not working

A. Poor connection between 
interface board and keypad 
PCB

A. Turn the keyswitch to disconnect 
power at the interface boards. Check 
harness connections at each interface 
board.

B. Keypad LED's are burnt 
out

B. Turn the keyswitch to disconnect 
power at the interface boards. Unplug 
the ribbon cable from one interface 
board and test it by plugging it into the 
neighboring interface board.   If the 
keypad still doesn't light up replace the 
keypad PCB.

C. Interface board is 
defective.

C. Turn the keyswitch to disconnect 
power at the interface boards. Unplug 
the ribbon cable from one interface 
board and test it by plugging it into the 
neighboring interface board. If the LED's 
light up the interface board is defective. 
Replace the interface board.

D. Corrosion at connector 
between keypad and ribbon 
cable.

D. Replace keypad circuit board and 
ribbon cable.

E. Main control board is 
defective.

E. Replace the main control board.

4

During standby mode, 
the brand and bonus 
LED icons do not 
alternate back and forth 
- instead they light 
together.

Bonus buttons are 
incorrectly programmed as 
brand buttons, or vice versa.

Check the programming of each keypad 
and set each button as CW, PW, or 
timed dispense based upon the flavor 
lineup.

Summary of Contents for Flavorfusion TP01070

Page 1: ...FLAVORFUSION FLAVOROVERLOAD Training Manual Publication Number TP01070 Revision Date November 16 2007 Revision F Visit the IMI Cornelius web site at www cornelius com for all your Literature needs...

Page 2: ...t It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire a...

Page 3: ...ter Ratio Brix 5 Setting a Button to Dispense Non carbonated Water Only 5 Setting a Button to Dispense Carbonated Water Only 5 Mechanical 6 Disassembly 6 Control Box Components 6 Valve Removal 7 Valve...

Page 4: ...FlavorFusion FlavorOverload Training Manual Publication Number TP01070 ii 2004 2007 IMI Cornelius Inc...

Page 5: ...ice chute and gate mechanism The ice agitation gear motor is removable from the gear box to ease removal of the motor during ser vice and lower repair cost The unit has six nozzles for dispensing bra...

Page 6: ...ipping Weight lb 330 Capacity 250 lb ice bin capacity cube ice only Indoor installation only 40 to 90 o F ambient temperature Electrical Rating 103 132 Volts 11 Amps Water supply pressure 50 60 psi at...

Page 7: ...d The six 6 dispense types are described below and shown in a timing diagram in FIGURE 1 Dispense Type 1 Carbonated water dispense Solid LED Dispense Type 2 Non carbonated dispense Flashing LED 1 5 se...

Page 8: ...ted water There should be approximately 10 oz dispensed 4 If necessary adjust the water flow control see FIGURE 2 empty ratio cup and repeat step 3 Otherwise empty ratio cup and repeat step 3 using th...

Page 9: ...and 4 5 Repeat for all syrups in valve bank 6 Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes 7 Exit p...

Page 10: ...MECHANICAL DISASSEMBLY Control Box Components FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Ballast for Merchandiser Light 24 Volt Transformer 2 Starter Merchandiser Light Main Control Board Agitator Timer Moto...

Page 11: ...so the switch panel will rotate out of the way see FIGURE 9 FIGURE 8 FIGURE 9 2 Unscrew the switch panel one on each side FIGURE 10 FIGURE 11 3 Place the tabs into the slot over the merchandiser ligh...

Page 12: ...s Inc 5 Tilt the valve removal tool up to release the latch FIGURE 15 FIGURE 16 6 Pull the valve off the back block FIGURE 17 7 Push the valve on the back block and push up on the back block release l...

Page 13: ...enoid loose from the valve body 4 To remove the tubing squeeze the spring clip together and pull off FIGURE 19 CARBONATOR TANK Always disconnect water and CO2 and relieve the carbonator pressure befor...

Page 14: ...FlavorFusion Training Manual Publication Number TP01070 10 2004 2007 IMI Cornelius Inc SYSTEM PLUMBING DIAGRAM...

Page 15: ...AMBIENT NON CHILLED SYRUP FLAVOR XX OUTLET LINE B7 B8 B5 B6 CARB WTR IN PLAIN WTR IN IN OUT CARB TANK OUTLET OUTLET 1 2 3 4 5 6 7 W2 W3 W2 W1 8 9 10 11 12 13 14 W3 W2 W3 W1 SYRUP INLETS INLET 7 6 5 4...

Page 16: ...al Publication Number TP01070 12 2004 2007 IMI Cornelius Inc INTERFACE BOARD AND HARNESS PIN OUT DETAIL 12 11 10 9 8 7 6 5 4 3 2 1 C C C C C W C C P W S 4 S 3 S 2 S 1 CW PW S4 S3 S2 S1 TO SOLENOID VAL...

Page 17: ...GIT MOTOR POWER CORD HEATER BLK WHT CARB MOTOR PUMP ASY ICE GATE SWITCH BALLAST CAPACITOR TRANSFORMER TRANSFORMER YEL BLU LT BLU RED GRN WHT YEL LT BLU GRN RED RED YEL WHT GRN LT BLU BLU LT BLU WHT GR...

Page 18: ...E BOARD 1 INTERFACE BOARD 2 INTERFACE BOARD 3 INTERFACE BOARD 4 INTERFACE BOARD 5 INTERFACE BOAR 6 24V 24V BALLAST LIGHT STARTER CARB MOTOR CARB MOTOR RELAY AGIT TIMER RELAY ICE DISP SWITCH ORG BRN BL...

Page 19: ...s that interconnect the right side of all interface boards together Turn back the keyswitch to reconnect power 2 Bonus Flavor Icon and or Drink Icon LEDs see FIGURE 3 are not in sync with the lighting...

Page 20: ...the lower chute and snap front of chute into place Broken wire in the 2 wire harness leading to the reed switch Repair of replace 2 wire harness Bad connection at main control board J3 pins 2 3 Repair...

Page 21: ...er pressure switch deactivates carbonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a thi...

Page 22: ...nutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper pr...

Page 23: ...HIGH probe reads wet and LOW probe reads dry THIS IS AN ERROR CONDITION Check electrical connections at the carbonator tank and at connector J4 on the main control board Black wire should be connecte...

Page 24: ...IMI Cornelius Inc www cornelius com...

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