Cornelius CB1522 Page 1 Installation Manual Download

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INTELLICARB ICE COOLED DISPENSER

NSTALLATION

ANUAL

Release Date: January 29, 2003

Publication Number: 630460204INS

Revision Date: May 05, 2017

Revision: K

Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

Summary of Contents for CB1522

Page 1: ...COOLED DISPENSER INSTALLATION MANUAL Release Date January 29 2003 Publication Number 630460204INS Revision Date May 05 2017 Revision K Visit the Cornelius web site at www cornelius com for all your L...

Page 2: ...rvice required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr...

Page 3: ...erview 5 Specifications 6 Drop In Dimensions CB1522 6 Drop In Dimensions CB2323 6 Drop In Accessories Optional 6 Custom Compact Dimensions 6 Drop in Dimensions CB3023 6 Installation 7 Installation Req...

Page 4: ...g diagram 8 valves Lean Units 22 Cold Plate Plumbing Wiring Diagram for CB2323 CB3023 8 Valve 23 Cold Plate Plumbing Wiring Diagram for CB2323 6 valve 24 Cold Plate Plumbing Wiring Diagram for CB1522...

Page 5: ...or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollow allsafety messagesinthis manualandsafety signsontheunit Keepsafety signsingoodcondition and replacemissing or damaged items Le...

Page 6: ...idual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be observ...

Page 7: ...ce bin Foamed polyurethane insulation Key lock switch 9 3 4 inch cup clearance Extended drip tray for cup staging removable for cleaning High capacity 11 18 cold plate 5 2 1 configuration All fittings...

Page 8: ...inches Shipping weight approx 235 pounds Counter Top Cutout 23 1 4 x 23 1 4 inches Height above counter 18 inches Width 23 inches Depth 23 inches Shipping weight approx 235 pounds Lighted marquee mer...

Page 9: ...to comply could result in serious injury death or damage to the equipment Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and main tained in a...

Page 10: ...t problems to the delivering carrier and file a claim with that carrier Open loose parts packages and inspect parts Figure 2 Make sure all items are present Part Name Drop In P N Qty Pump motor assy 6...

Page 11: ...e from underneath or in back of the unit Water 1 Install water filter system between booster pump and water pressure regulator NOTE Recommended shut off valve be installed on outlet side of filter sys...

Page 12: ...IntelliCarb Drop In Ice Cooled Installation Guide Publication Number 630460204INS 10 2003 2017 Cornelius Inc Figure 6 NOTE Do not route beverage make up water through poly phosphate feeder...

Page 13: ...fold outlet to water line going to each dispenser Figure 8 3 Wide BIB Shelf Assembly Syrup Connect syrup lines from bundled tubing to BIB pump outlet fitting Figure 9 High Pressure Cylinder CO2 1 Conn...

Page 14: ...the equipment WARNING Water and CO2 to the system must be turned off and the system depressurized prior to performing this service Failure to comply could result in serious injury death or damage to...

Page 15: ...t 2 screws and insulation pad 9 Reassemble drip tray front panel and cup rest Drop In Installation 1 Install dispenser in counter following standard procedures 2 Use the Template supplied to mark the...

Page 16: ...re 12 12 For 2323 Drop In install a tee in water line must be before pump Run one line to carbonator pump inlet Run other line to another tee Connect two lines from second tee to W1 W2 plain water con...

Page 17: ...t secondary regulator for BIB pumps located on side of rack at 60 psi min Bleed carbonator 17 Fill bin with ice 18 Plug in Pump Motor and valve transformer The carbonator tank should fill in 7 to 12 s...

Page 18: ...air dry 2 Wipe down the exterior of the unit with warm soapy water rinse with clean water and allow to air dry 3 Remove valve nozzles and diffusers and wash in warm soapy water rinse in clean water a...

Page 19: ...free of any syrup 7 Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO2 system 8 Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet Flus...

Page 20: ...serious personnel injury or death could occur 4 Position the full CO2 cylinder and secure with a safety chain 5 Make sure gasket is in place inside the CO2 regulator assembly coupling nut then install...

Page 21: ...the ON position The ice bin lid must be closed to allow the valves to operate 3 Adjust the CO2 regulators as indicated in the following chart 4 Operate each valve until product is flowing 5 Fill the b...

Page 22: ...90 to 110 ml 3 to 3 75 oz per second 4 Turn the flow adjuster 1 4 of a turn at a time and recheck the flow To increase reading turn clockwise 5 Set syrup flow adjuster to get the desired ratio 6 Test...

Page 23: ...HARNESS BK BK OPTIONAL SWITCH KEY OPTIONAL BY KEYSWITCH MERCHANDISER CONTROLLED TO HAVE CONNECTION BK BK 24 VAC MERCH WIRE HARNESS SOME UNITS LOCKOUT SWITCH VALVE COM NO SUPPLY 115 VAC SUPPLY REMOTE...

Page 24: ...AL 24 VAC MERCH COM BK BK 24 VAC 1 3 2 WH BK BK OUTLET KEY CONTROLLED BY KEYSWITCH LIGHTED OPTIONAL SWITCH HAVE MERCHANDISER CONNECTION TO MERCHANDISER 3 2 1 8 7 6 WATER 5 3 4 8 M8 7 W8 W7 M8 M7 M6 6...

Page 25: ...IRE HARNESS SWITCH BK WH BK WH BK VALVES 24 VAC VALVE NO REMOTE MOTOR PUMP BOX GRND GRND SUPPLY 115 VAC POWER WH BK BK 125 GPHB PUMP WH WATER OUT S WATER IN POWER SUPPLY 115 VAC WIRE GROUND GRND WH WH...

Page 26: ...E OPTIONAL SWITCH WIRE HARNESS BK WH BK WH BK VALVE NO 24 VAC VALVES REMOTE MOTOR PUMP BOX GRND SUPPLY 115 VAC POWER WH BK BK PUMP 125 GPHB WH WATER OUT S WATER IN 115 VAC POWER SUPPLY WIRE GROUND GRN...

Page 27: ...WATER SODA 6 HAVE MERCHANDISER REMOTE TRANSFORMER BOX CONTINUOUSLY LIGHTED GRND GRND VALVE WIRE HARNESS BK WH 1 PLUG 24 VAC CONNECTION SWITCH CONNECTION TO OPTIONAL KEY BY KEYSWITCH MERCHANDISER CONTR...

Page 28: ...IntelliCarb Drop In Ice Cooled Installation Guide Publication Number 630460204INS 26 2003 2017 Cornelius Inc IntelliCarb Back Room Plumbing and Settings Figure 19...

Page 29: ...pment 1 Remove ice from bin 2 Disconnect the power to the unit and to the pump and motor 3 Shut off the CO2 supply that is connected to the Carbonator 4 Shut off the water supply that is connected to...

Page 30: ...onator and tighten to 80 10 in pounds Note replace white gasket 6 Reconnect the Carbonator lines to the Carbonator 7 Reinstall valve body back cover and front cover of the valve No 8 to unit 8 Turn on...

Page 31: ...N Figure 22 Item No Part No Name Qty 1 620407728 Manifold Flex 5 POS 2 2 164126000 Screw SM 08 TA TRPH 16 SS 10 3 620519005 Plug Manifold 12 4 630201533 Brkt Manifold Block 2 5 77051500 Fitg Val Dole...

Page 32: ...b 5 163545001 Switch Key Lock Termi 18 630001101 Plate Sanitary 75 IntelliCarb 6 161168014 Screw Ma 1032 012TR SS PH 19 630001100 Lid Sliding 1522 IntelliCarb 7 630000794 Tower W A 18 SS BLT DN 1522 2...

Page 33: ...Lead Wire Black 8 167244007 Cap Tower 22 167570001 Switch Valve Lockout 9 630000936 Hose 265 I D 23 21633 Hex Nut No 4 40 10 630201561 Panel Valve 6 Flavor 24 21632 Machine Screw Rd Hd No 4 40 By 3 4...

Page 34: ...7 Lead Wire Black 8 167244007 Cap Tower 22 167570001 Switch Valve Lockout 9 630000936 Hose 265 I D 23 21633 Hex Nut No 4 40 10 630201561 Panel Valve 6 Flavor 24 21632 Machine Screw Rd Hd No 4 40 By 3...

Page 35: ...3023 IntelliCarb 6 161168014 Screw Ma 1032 012TR SS PH 20 162865010 Strainer Corner Drain W A 7 630000993 Tower W A 30 SS 21 630300357 Lead Wire 22 BK 20G2 187 250 8 167244011 Cover TWR 30 SS TWR 22 1...

Page 36: ...dispensing valve syrup flow regulator G Tapered nylon washer inside tube swivel nut connector distorted from being overtightened A Sanitize syrup system as instructed B Secure quick disconnects C Adj...

Page 37: ...ole noid coil C Inoperative dispensing valve micro switch A Repair or connect wiring B Replace solenoid coil as instructed C Replace micro switch as instructed Only carbonated water dis pensed A Quick...

Page 38: ...ean NOTE Noisy pump operation usually indicates restricted water supply Also check for faulty double check valve water leak or low pump bypass B Water inlet check valve may be plugged Remove clean or...

Page 39: ...venting C Inefficient or worn pump A Clean strainer Check for faulty single check valve clogged water filter water supply off or blocked ruptured tank faulty liquid level control or double check valve...

Page 40: ...vel E Tank corrosion F Contaminated CO2 A Replace O Rings in double check valve or replace double check valve See check valve installation instruction section B Remove pipe compound and clean joints U...

Page 41: ......

Page 42: ...Cornelius Inc www cornelius com...

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