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Cornelius 3030 AK 10, User Manual

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Cornelius 3030 AK 10 User Manual Download Page 2

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91715

TABLE OF CONTENTS

Page

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SAFETY PRECAUTIONS

1

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GENERAL DESCRIPTION

1

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INSTALLATION INSTRUCTIONS

2

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GATE RESTRICTOR PLATE

2

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ADJUSTMENT

3

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MAINTENANCE

9

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DAILY (OR AS REQUIRED)

9

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WEEKLY (OR AS REQUIRED)

9

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MONTHLY

9

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START-UP AND OPERATING INSTRUCTIONS

9

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CLEANING INSTRUCTIONS

10

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DISPENSER

10

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COLD PLATE

10

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BEVERAGE SYSTEM

11

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TROUBLESHOOTING  GUIDE

12

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BLOWN FUSE OR CIRCUIT BREAKER.

12

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GATE DOES NOT OPEN.

12

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GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS.

12

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GATE OPENS. AGITATOR DOES NOT TURN.

12

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ICE DISPENSES CONTINUOUSLY.

12

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SLUSHY ICE. WATER IN HOPPER.

12

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BEVERAGES DO NOT DISPENSE.

12

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BEVERAGES TOO SWEET.

12

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BEVERAGES NOT SWEET ENOUGH.

12

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BEVERAGES NOT COLD.

12

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MODEL 3030 PARTS LIST

15

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WARRANTY

16

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LIST OF FIGURES

FIGURE 1. GATE RESTRICTOR PLATE

2

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FIGURE 2. MOUNTING TEMPLATE

4

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FIGURE 3. BEVERAGE SYSTEM SCHEMATIC

5

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FIGURE 4. PLUMBING SCHEMATIC – MODEL 3030AK6, –6PB

6

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FIGURE 5. PLUMBING SCHEMATIC – MODEL 3030AK8, –8PB

7

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FIGURE 6. PLUMBING SCHEMATIC – MODEL 3030AK10,  –10PB

8

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FIGURE 7. WIRING DIAGRAM

13

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FIGURE 8. MODEL 3030 SOLENOID ASSEMBLY – EXPLODED VIEW 
AND PARTS LIST

14

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LIST OF TABLES

TABLE 1. SPECIFICATIONS

1

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Manufactured Under One or More of the Following Patent Numbers: 3,211,336, 3,274,792,

3,393,839,  3,517,860,  3, 739,842,  4,215,803,  4,227,377,  4,300,359,  4,346,824

Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73), 4,429,543, 4,921,149

Other Patents Pending

Summary of Contents for 3030 AK 10

Page 1: ... AK 6 8 or 10 3030 AK 6 8 or 10 PB PRINTED IN U S A IMI CORNELIUS INC 1989 95 Part No 91715 August 1995 Revision R3 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ...

Page 2: ...ISPENSE 12 BEVERAGES TOO SWEET 12 BEVERAGES NOT SWEET ENOUGH 12 BEVERAGES NOT COLD 12 MODEL 3030 PARTS LIST 15 WARRANTY 16 LIST OF FIGURES FIGURE 1 GATE RESTRICTOR PLATE 2 FIGURE 2 MOUNTING TEMPLATE 4 FIGURE 3 BEVERAGE SYSTEM SCHEMATIC 5 FIGURE 4 PLUMBING SCHEMATIC MODEL 3030AK6 6PB 6 FIGURE 5 PLUMBING SCHEMATIC MODEL 3030AK8 8PB 7 FIGURE 6 PLUMBING SCHEMATIC MODEL 3030AK10 10PB 8 FIGURE 7 WIRING ...

Page 3: ...ch jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube size pieces before filling into the dispenser hopper GENERAL DESCRIPTION The 3030 series of ice dispensers solve ice and beverage service needs in the sanitary space saving economi cal way Designed to be manually filled with ...

Page 4: ...made in the front of the unit With the lower panel removed use the plumbing schematic See Figure 4 or schematic on rear of panel to determine syrup and water connections 3 Carefully pull the beverage tubes drain line and power cord through the large openings in the bottom of the unit 4 Connect the drain tube to an open drain If additional piping is required it must be 3 4I IPS or equal and must pi...

Page 5: ... best position depends on the type of ice being used and the size container and must be found by trial and error Adjustment is made by loosening the upper two ice chute retaining nuts sliding the re strictor plate to the desired position and re tightening the nuts If the dispenser fails to dispense the ice when operated check that the hopper has ice in it and that power is being supplied to the un...

Page 6: ...ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ 14 I OPENING 30 8 625 6 5I 17I OPENING 30I FRONT 0 500 4 PLCS NOTE Shaded area indicates opening in counter required for utilities and beverage tubing FIGURE 2 MOUNTING TEMPLATE I 27 750I 1 125I 1 125I 20 766I ...

Page 7: ... SCHEMATIC FOR HOOKUP S REGULATOR 1 2 3 4 5 6 7 8 9 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 10 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 ITEMS OUTSIDE OF THE BROKEN LINES ARE NOT INCLUDED WITH THE UNIT COLD PLATE SUPPLY FAUCETS ROOT BEER PSIG 15 50 PSIG REGULATORS CO2 TANK 2 TANKS FILTER CARBONATOR ...

Page 8: ...TING PINS AND PULL SINK FORWARD REVERSE TO RECONNECT 2 MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE BEFORE PANELS ARE INSTALLED 3 DO NOT USE INLETS W 6 5 4 PLUMBING SCHEMATIC 3 1 WATER INLETS 2 S6 S5 S4 W S3 S2 S1 W 4 5 6 COLD PLATE 3 1 2 MANIFOLDS BEHIND VALVES MAY BE CARBONATED OR NONCARBONATED W FAUCETS FIGURE 4 PLUMBING SCHEMATIC MODEL 3030AK6 6PB ...

Page 9: ... PULL SINK FORWARD REVERSE TO RECONNECT 2 MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE BEFORE PANELS ARE INSTALLED PLUMBING SCHEMATIC S4 S3 S1 WATER INLETS S5 S2 S3 W S5 S4 S1 S6 S2 S7 S8 W S6 FAUCETS 6 7 8 W S7 MANIFOLDS BEHIND VALVES S8 W COLD PLATE MAY BE CARBONATED OR NONCARBONATED 1 5 2 6 8 7 4 3 4 5 FIGURE 5 PLUMBING SCHEMATIC MODEL 3030AK8 8PB ...

Page 10: ...SIDE MOUNTING PINS AND PULL SINK FORWARD REVERSE T0 RECONNECT 2 MAKE SURE ALL DRAIN CONNECTIONS ARE PROPERLY POSITIONED FOR DRAINING AFTER SERVICE BEFORE PANELS ARE INSTALLED MAY BE CARBONATED OR PLAIN WATER 10 9 8 7 4 3 1 WATER INLETS 1 5 6 7 8 9 10 2 S10 S9 S8 S7 S6 4 S5 S4 S3 S2 S1 3 2 6 5 COLD PLATE PLUMBING SCHEMATIC FIGURE 6 PLUMBING SCHEMATIC MODEL 3030AK10 10PB ...

Page 11: ...r as necessary to refill then re place the lid Allow 10 to 15 minutes for the cold plate to cool down Repeat this procedure whenever the dis penser has been standing overnight or other long periods without ice use Start up the beverage system and adjust faucets to the proper brix Contact your local syrup distributor for complete information on the beverage system In normal operation pushing the ic...

Page 12: ...e chute cover down out of unit NOTE it may be helpful to twist cover slightly 7 Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent 8 Reverse steps above to reassemble ice chute 9 Sanitize as described in Step 5 COLD PLATE 1 Remove splash panel and merchandiser 2 Remove bottom two 2 screws on the ice chute and ...

Page 13: ...ct the cleaning tank to the syrup line to be sanitized and to the CO2 system B Energize the beverage faucet until the liquid dispensed is free of any syrup C Disconnect the cleaning tank and hookup the sanitizing tank to the syrup line and CO2 system D Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet Flush at least 2 cups of liquid to ensure that ...

Page 14: ... AGITATOR DOES NOT TURN A Ice solidified in hopper B Defective agitator motor C Defective capacitor D Defective agitation timer ICE DISPENSES CONTINUOUSLY A Stuck or bent depressor plate does not release switch B Defective dispensing switch C Improper switch installation SLUSHY ICE WATER IN HOPPER A Blocked drain B Unit not level C Poor ice quality due to water quality or icemaker problems D Impro...

Page 15: ...DISCONNECT POWER BEFORE SERVICING UNIT DANGER WHEN REPLACING SOLENOID ADJUST TO 7 8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS STANDARD SOLENOID ADJUSTMENT TERMINAL BOARD GRN N L DISPENSE SWITCH BLK YEL WHT 1 1 4 AMP TIME DELAY FUSE WHT GATE SOLENOID BLK AGITATOR MOTOR WHT AGITATION TIMER BLK BLK BEVERAGE SYSTEM KEY SWITCH OPTION BEVERAGE FAUCET TYPICAL TRANSFORMERS BLK WHT ICE LEVEL SIGNAL OPTION...

Page 16: ...2 Bumper Assembly 7 70423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4 20 x 3 4 Hex Hd Screw 15 70048 1 1 4 Lockwasher 16 70066 1 1 4 Flatwasher 17 10077 1 Pivot Bearing 18 30227 1 1 4 Quick Connect Tab 19 50305 Lubricant 20 21592 1 Solenoid Linkage Pin 21 70433 2 Ret...

Page 17: ...oam Shield 11 32939 Agitator Motor 12 51101 Motor Shaft Seal 13 52205 Motor Gasket 14 52152 Lid 15 52191 Sink 16 53015 Ice Chute Back Section 53016 Ice Chute Cover 17 51891 Gate Gasket 18 70918 Sink Grill 19 90295 Cleaning Label 20 91680 Wiring Diagram 21 31093 Solenoid Assembly 22 30794 Agitator Motor Heater 23 31763 Agitation Timer 24 31406 Fuse Gate Solenoid 25 31620 Fluorescent Starter 26 3137...

Page 18: ... FAX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD WEST GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS...

Page 19: ...One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC ...

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