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IONIZER USER MANUAL

5

2

Ionization and Application

A. Ionization Theory

B . Cleanroom Contamination Application

C. ESD Control Application

Ionization solution has been used many years in electronic industry. 
Electrical ionization technology is most common design for many 
applications. Some ionizers designed for ESD application and some of 
them are contamination control in high technology manufacturing 
environment. Both are different purpose and may not work in both 
applications. Follows are the brief summary of differernces and user 
guide for each applications. 

Electric field is one of strong force to attract particles on wafer, glass panel, 
printed circuit board and other insulator materials. To minimize this force, 
room ionization is the best solution in high technology and other cleanroom 
environment. 

Pulsed DC ionization technology is the well known solution over many years 
to minimized air borne particle attraction in cleanroom environment. Using 
with laminar flow, generated ions can move long distance and wide coverage 
areas. This will significantly reduce the force between particles and sensitive 
devices such as wafer, flat panel display and medical items. In results, room 
ionization improves product yields and less losses. 

Voltage (or Potential) difference is the reason why ESD event occurs and lead 
to device damage. Ionizer makes this voltage difference to the same or 
minimize the level between objects to avoid ESD damage or make it happen 
at the safe level. 

Steady-State DC ionizer is provide high ion current to objects and maintain 
low peak (or offset) voltage on it. This makes minimize ESD risk in production 
and suitable for CDM ESD control in control program. 

Summary of Contents for AirStat 2400

Page 1: ...IONIZER U S E R MANUAL Model 2400 AirStat Digital Ceiling Emitter Ionizer Version 1 1...

Page 2: ......

Page 3: ...AirStat Digital Ceiling Emitter Ionizer IONIZER U S E R MANUAL Model 2400 Version 1 1...

Page 4: ...plication 3 Application Guide A Basic ESD Control B Ionization for CDM CBE Control 4 Cautions and Personal Safety A Cautions B Personal Safety 5 Technical Specification 6 Drawings 7 Setup and Operatio...

Page 5: ...Program Development and Product Qualification Testing per ANSI ESD Standards Core Insight Inc is a leading company for ESD and contamination control in the fields of semiconductors flat panel display...

Page 6: ...best solution in high technology and other cleanroom environment Pulsed DC ionization technology is the well known solution over many years to minimized air borne particle attraction in cleanroom env...

Page 7: ...1 and other documents such as ANSI ESD SP3 3 ANSI ESD SP3 4 and ANSI ESD SP3 5 For more detail information about ionizer solution and technical support needed please feel free to contact our sales rep...

Page 8: ...ent CBE like ESD issues are increasing due to device complexity and stored large amount of charge on printed circuit board Strategic guidance has been proposed by the EOS ESD Association Lowering devi...

Page 9: ...ling emiiters will damage the system Do not clean emiter point while the system is powered This may result of additional contamination issue and possible electrical shock Do not open the system by un...

Page 10: ...ngle Crystal Silicon Titanium 4 Digit LED Display 2 Color LED Output Voltage On Off Time Adjustment for each polarity LED Alarms for Cleaning Power and Polling LED Alarm display Audio Cleaning Power F...

Page 11: ...signed to control electrostatic fields in open areas such as ballroom mini environments laminar flow hoods and workstations Model 2400 digital ceiling emitter ionizer using pulsed DC technology and un...

Page 12: ...for normal operation Green and color change to Red for alarm status Emitter rods Rods are replaceable and various length RJ 11 Terminal Communication between controller and emitters or through juncti...

Page 13: ...link to external FMS systems RJ 45 Ethernet cable Model 5711R Remote Controller Stainless steel brackets and other mounting methods are determine by user Determine locations of ceiling emitters contr...

Page 14: ...C Return Power VAC RS485A RS485B Color Description Emitter rods are removable and shipped uninstalled with the emitter To install the rods insert the end of the rod into receptacle on the emitter and...

Page 15: ...ff high voltage on off time for both polarity high voltage output levels by 0 1kV resolution cleaning alarm settings power alarm setting and ID address 7 Setup and Operation n xxx ID CIn A Id HVP A Ou...

Page 16: ...e controller in three digits such as 001 or 010 LED will display as below Press FUN to store this ID set 1 Remote Controller User can adjust parameters from remote controller Press START to adjust par...

Page 17: ...ss FUN to store this set value 3 Output On Off Press FUN and NEXT output On Off parameter will display On is factory default set for initial enable mode Press UP DOWN to change individual ceiling emit...

Page 18: ...t value Press UP DOWN or type numeric value up to 12 0 kV seconds maximum Press FUN to store this set value Press FUN and NEXT 7 times NEG V will display 7 0 kV sec is factory default set value Press...

Page 19: ...ange applied as 20 value If user want to set it to other value type numeric value on remote controller 11 Audio Alarm on off Press FUN and NEXT 13 times bur c will display Off is factory default set a...

Page 20: ...19 Emitter point maintenance ensures continued performance of ceiling emitter ionization Dirt of erosion to emitter points can be caused by a number of environ mental factors including airborne molec...

Page 21: ...limited servicing evaluating repairing or replacement any unit returned from customers that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no eve...

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Page 24: ...ANUAL MODEL 2400 AirStat Digital Ceiling Emitter Ionizer Suite 503 186 Galmachi ro Jungwon gu Seongnam si Gyeonggi do 13230 KOREA Tel 82 31 750 9200 Fax 82 31 750 9205 sales coreinsight co kr www core...

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