Xenus Regeneration Guide
This page for notes.
Page 1: ...Xenus Regeneration Guide P N 95 00306 000 Version 1 1 November 2004...
Page 2: ...Xenus Regeneration Guide This page for notes...
Page 3: ...Regen Circuit Output Specifications 2 1 2 2 Copley Standard Regen Resistor Specifications 2 1 2 3 Regen Dimensions 3 1 3 Regen Circuit Wiring 4 1 3 1 Electrical Codes and Warnings 4 1 3 2 Connector Lo...
Page 4: ...Table of Contents Xenus Regeneration Guide ii Copley Controls Corp This page for notes...
Page 5: ...omes your comments on this guide See http www copleycontrols com for contact information Copyrights No part of this document may be reproduced in any form or by any means electronic or mechanical incl...
Page 6: ...equipment damage injury or death Risk of electric shock DANGER High voltage circuits on J1 J2 and J3 are connected to mains power Failure to heed this warning can cause equipment damage injury or dea...
Page 7: ...RESISTORS FOR XENUS This chapter provides an overview of regeneration and using regen resistors with Xenus The contents of this chapter include Title Page 1 1 Regen Resistor Theory 2 1 2 Regen Specif...
Page 8: ...voltage rises too high Xenus provides an internal transistor that is used in combination with an external resistor Copley Controls supplies compatible external resistors When using a resistor acquire...
Page 9: ...esistor Sizing and Configuration Copley Controls Corp 3 1 2 3 Regen Dimensions The following diagram describes the mounting dimensions in inches of both of the Copley supplied resistors 244 TYP 50 TYP...
Page 10: ...dous voltages DANGER Exercise caution when installing and adjusting Failure to heed this warning can cause equipment damage injury or death Risk of electric shock DANGER High voltage circuits on J1 J2...
Page 11: ...figuration Copley Controls Corp 5 1 3 2 Connector Locations Connector locations are shown below The regen connector is J3 CNTRL J4 J3 J2 J1 STATUS RS232 CAN ADDR J5 S1 J6 J7 J8 FDBCK 24V BRAKE RTN REG...
Page 12: ...in connector kit XSL CK or XSL CA Pin Description Pin Signal Function 1 Regen DC Bus to one side of regen resistor 2 N C No connection 3 Regen Collector of regen transistor to one side of regen resist...
Page 13: ...2 Select a resistor option Option Description None No external regen resistor is used XSL RA 01 XSL RA 02 Standard regen resistors supplied by Copley Controls Custom Resistor User supplied resistor Se...
Page 14: ...Regen Resistor Sizing and Configuration Xenus Regeneration Guide 8 Copley Controls Corp This page for notes...
Page 15: ...hapter describes the formulas used to determine if a regen resistor is required and what the optimal resistor characteristics would be for a given application The contents of this chapter include Titl...
Page 16: ...onstant of the motor 5 Resistance line to line of the motor windings A 1 1 2 For rotary motor applications gather this additional information 1 Load inertia seen by the motor 2 Inertia of the motor A...
Page 17: ...ond A 1 4 Determine the Amount of Energy Dissipated by the Motor Calculate the amount of energy dissipated by the motor due to current flow though the motor winding resistance using the following form...
Page 18: ...ust be dissipated in the regen resistor in joules Ereturned Energy delivered back to the amplifier from the motor in joules Eamp Energy that the amplifier will absorb in joules A 1 8 Calculate Pulse P...
Page 19: ...LM fuses or equivalent should be selected The peak and continuous currents as well as the peak current time must be taken into consideration for proper fuse selection The duration of the peak current...
Page 20: ...ntered in the following steps must be correct Damage to the external regen resistor may result from incorrect values entered Damage to the amplifier may result if an incorrect resistance value is ente...
Page 21: ...ck Next for Step 3 A 2 2 5 Enter a Peak Power within the range described Click Next for Step 4 A 2 2 6 Click Next for Step 5 A 2 2 7 Review the configuration A 2 2 8 Click Finish to save the configura...
Page 22: ...Xenus Regeneration Guide P N 95 00306 000 Version 1 1 November 2004 2003 2004 Copley Controls Corporation 20 Dan Road Canton MA 02021 USA All rights reserved...
