Copley Controls Accelnet Manual Download Page 26

Accelnet & Stepnet Plus Panels STO Manual 

 

16-01338 Rev 00 

Page 26 of 34 

Copley Controls 

 

8.3.2  Start-Up Checklist 

Chk 

Requirement 

Comments 

Initials 

 

Ensure that the drive can be run and stopped freely during the 
commissioning. 

 

 

 

Stop the drive (if running), and safely HV power from the 
drive. 

 

 

 

Check the STO-IN1 and STO-IN2 circuits and connections against a 
wiring diagram. 

 

 

 

Apply +HV mains power to the drive. Energize both the STO-IN1 and 
STO-IN2 circuits. 

 

 

 

Test the operation of the STO-IN1 function when the motor is stopped. 
Give a stop command for the drive (if running) and wait for the motor to 
come to a standstill. While keeping STO-IN2 energized, de-energize 
the STO-IN1 circuit and give a start command for the drive. Ensure that 
the motor remains at a standstill. Then, energize the STO-IN1 circuit. 

 

 

 

Test the operation of the STO-IN2 function when the motor is stopped. 
Give a stop command for the drive (if running) and wait for the motor to 
come to a standstill. While keeping STO-IN1 energized, de-energize the 
STO-IN2 circuit and give a start command for the drive. Ensure that the 
motor remains at a standstill. Then, energize the STO-IN2 circuit. 

 

 

 

Restart the drive and check that the motor runs normally 

 

 

 

Test the operation of the STO-IN1 function when the motor is running: 
Start the drive and ensure that the motor is running. While keeping 
STO-IN2 energized, de-energize the STO-IN1 circuit. Ensure that the 
motor stops. Reset any latching fault that may have occurred (these 
depend on the drive’s control mode settings). Try to start the drive. 
Ensure that the motor stays at a standstill. Energize the STO-IN1 
circuit 

 

 

 

Test the operation of the STO-IN2 function when the motor is running: 
Start the drive and ensure that the motor is running. While keeping 
STO-IN1 energized, de-energize the STO-IN2 circuit. Ensure that the 
motor stops. Reset any latching fault that may have occurred (these 
depend on the drive’s control mode settings). Try to start the drive. 
Ensure that the motor stays at a standstill. Then, energize the STO-IN2 
circuit 

 

 

 

Restart the drive and ensure that the drive and motor operate normally.   

 

 

 

Table 15 

Summary of Contents for Accelnet

Page 1: ...The Accelnet Stepnet Plus Panels STO Manual 16 01338 Revision 00 March 23 2015...

Page 2: ...elated Documentation 8 4 7 Reference Standards 9 4 8 Abbreviations and Acronyms 10 5 0 Introduction to the Accelnet Stepnet Plus Panels 11 5 1 Product Description 11 5 2 Model Overview Numbering 11 5...

Page 3: ...Configuration 23 8 2 3 Example STO Timing 24 8 3 Start Up Checklist 25 8 3 1 Preliminary checks 25 8 3 2 Start Up Checklist 26 8 4 STO Status Indications 27 8 4 1 Axis A B LEDs 27 8 4 2 STO Circuit St...

Page 4: ...umbers 1 3 Declaration of Conformity The products covered by this manual comply with the EC Directives 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive 2006 42 EC Machinery Directive and 201...

Page 5: ...drives and how it may be incorporated into an industrial motion control system While every effort has been made to ensure the completeness and accuracy of this manual it must be emphasized that the re...

Page 6: ...ction for use in realizing a given overall safety function The installer should be experienced in motion control and functional safety 4 0 Warnings FAILURE TO CONSIDER THESE WARNINGS CAN RESULT IN EQU...

Page 7: ...ure the STO function is activated made active by making the voltage at one or both STO inputs less than or equal to the maximum rated de energize threshold voltage De Activate This term is used to ref...

Page 8: ...lnet Plus Panel Data Sheet Accelnet Plus EtherCAT 1 Axis BEL Accelnet Plus EtherCAT 2 Axis BE2 Accelnet Plus CANopen 1 Axis BPL Accelnet Plus CANopen 2 Axis BP2 Manual Accelnet Stepnet Plus Panels Use...

Page 9: ...al safety of electrical electronic programmable electronic safety related systems Part 1 General requirements IEC 61508 2 2010 2nd Ed Functional safety of electrical electronic programmable electronic...

Page 10: ...Extra Low Voltage power supply PFD Probability of Dangerous Failure upon Demand PFH Probability of Failure per Hour PL Performance Level PWM Pulse Width Modulation S S1 S2 Severity of Injury SELV Safe...

Page 11: ...Torque Off STO function has been developed in accordance with IEC 61508 ISO 13849 1 and IEC 61800 5 2 All models in the Accelnet Stepnet Plus Panels family are certified by T V S D as meeting the sta...

Page 12: ...e models listed above are available with the following options added to the part number R Resolver feedback Example BEL 090 14 R H Factory installed heatsink Example BEL 090 14 H R H Resolver option w...

Page 13: ...2 Command Sources BPL BP2 TP2 models CANopen BEL BE2 TEL TE2 models CANopen application protocol over EtherCAT CoE ASCII and discrete I O Stepper position commands 10V position velocity torque PWM vel...

Page 14: ...uced acceleration already in process and prevents initiation of motion The expectation is that an inability of the motor to produce torque force translates into a reduction of risk of hazardous motion...

Page 15: ...input is driven by a 24 Vdc supply voltage switched through a safety relay Note that the STO inputs are designed to withstand input voltages to 60 Vdc to provide a measure of overvoltage protection By...

Page 16: ...typical maximum withstand voltage 60 Vdc STO DC Power Source SELV power supply required STO Input Energize Voltage Vin HI 15 0 Vdc between STO IN and STO IN STO Input De energize Voltage Vin LO 6 0 V...

Page 17: ...BP2 IEC 61508 2010 ISO 13849 1 2006 SIL 3 HFT 2 PL d Category 3 PFH 3 3 x 10 9 SFF 60 CCF 80 MTTFD 100 yrs PFD 2 9 x 10 4 PTI 20 yrs DC 73 Stepper 1 Axis TEL IEC 61508 2010 ISO 13849 1 2006 SIL 3 HFT...

Page 18: ...49 1 2006 ISO 13849 2 2003 IEC 61800 5 2 2007 Electrical Safety Directive 2006 95 EC Low Voltage IEC UL CSA 61800 5 1 2007 EMC Emissions IEC 61800 3 2004 A1 2011 Category C3 Immunity IEC 61800 3 2004...

Page 19: ...tion produces an uncontrolled stop of category 0 as described in IEC 60204 1 Any motor that is moving when the STO function is activated will coast to a stop unless there are other forces operating on...

Page 20: ...upplies with an SELV rating This ensures that the maximum voltage output will be limited to 60 Vdc 7 6 9 Wiring to the STO Inputs Electrical connections to the STO inputs must meet the requirements fo...

Page 21: ...C mains and voltage limited to 100 Vdc 8 1 2 STO Wiring Requirements Electrical connections to the STO inputs must meet the requirements for fault exclusions for short circuits between conductors and...

Page 22: ...ng screws from the cable connector The STO cable plug is an AMPLIMITE HDP 20 that uses crimp and poke contacts with selective gold plating This plug the contacts and the STO connector in the drive pro...

Page 23: ...eed in a controlled fashion After the user programmed delay time contacts K3 and K4 open and de energize the STO inputs to the drive The drive STO function responds accordingly and the safe state is e...

Page 24: ...y This allows time for the drive to remain in an enabled state while is performs a controlled deceleration that brings the motor to a standstill before the STO function is activated preventing any tor...

Page 25: ...t the required periodic test intervals 8 3 1 Preliminary checks Before powering the drive and commencing with the functional safety tests check That the installation requirements given in the Accelnet...

Page 26: ...ndstill While keeping STO IN1 energized de energize the STO IN2 circuit and give a start command for the drive Ensure that the motor remains at a standstill Then energize the STO IN2 circuit Restart t...

Page 27: ...until drive is Reset Red Solid Transient fault condition Drive will resume operation when the condition causing the fault is removed Green Double Blinking STO circuit active drive outputs are Safe Tor...

Page 28: ...CME2 Control Panel screen gives the status of the STO function Green STO inactive Torque production in the motor is under user control Red STO active Drive outputs are Safe Torque Off and cannot produ...

Page 29: ...o then it is necessary to check 0x219D ASCII 0x139 to see if bit 0 or bit 1 is set 1 If this condition is true then the STO function is active 8 5 2 How to tell if the STO function is inactive The vol...

Page 30: ...l be void if the user removes the cover or attempts any repairs For safety and to assure compliance with documented system data only Copley Controls shall perform repairs to the Accelnet Stepnet Plus...

Page 31: ...a standstill While keeping STO IN1 energized de energize the STO IN2 circuit and give a start command for the drive Ensure that the motor remains at a standstill Energize the STO IN2 circuit Restart t...

Page 32: ...s energizing them and allowing the PWM outputs to be controlled by the drive Figure 10 below shows the muting connector circuit and fig 9 shows the jumper locations 10 2 Muting Jumpers STO Connector S...

Page 33: ...active service Evaluate the impact of decommissioning on adjacent operating units and facilities or other field services Conduct a proper review and obtain required authorization Ensure that the safe...

Page 34: ...Panels STO Manual 16 01338 Rev 00 Page 34 of 34 Copley Controls Accelnet Stepnet Plus Panels STO Manual P N 16 01338 Revision 00 March 23 2015 Copley Controls 20 Dan Road Canton MA 02021 USA All righ...

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