Cooper Kyle NR Series Maintenance Instructions Manual Download Page 11

S260-20-8

11

Figure 21.
Components of head mechanism assembly.

Figure 20.
Removing straight pin with allen wrench.

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Figure 22.
Correct position of shaft retainers

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GREASING RECOMMENDATIONS

When a Type NR or NRV switch is removed from service,
check these points in the actuator for sufficient lubrication:

• Spring anchor boss
• Actuator drive lever spring anchor
• Mechanism shaft through cam center
• Pinion gear on motor shaft and mechanism gears

Apply “MOBILGREASE 28” or a similar low-temperature
grease to these areas. Well-lubricated mechanisms will reduce
subsequent wear and preserve smooth actuator operation.

NOTE: Grease need only be applied to these points when the switch
is removed from service. Do not remove switch from service for sole
purpose of applying lubrication to the actuator mechanism.

Head Mechanism

The head mechanism requires no periodic maintenance.
observe the following procedure when disassembling the head
mechanism:

1. Remove the contact structure as described in “Shop Repair

Procedures—Complete Contact Box Assembly” section.

2. Remove the bushings as described in “Shop Repair Proce-

dures—Bushings” section.

NOTE: This step is not mandatory, but is suggested to simplify
working on the head mechanism if a service rack is not available.

3. Perform Steps 1 and 2 in “Actuator Assembly” section to

free the actuator mechanism from the operating shaft.

4. With a hammer and punch, drive out the roll pin that

secures the reset lever to the operating shaft (Figure 21).

5. Remove the sleet hood cover and slip the operating handle

spring from the reset lever. Slide out the operating shaft.

6. Install new parts as required. Be sure roll pin that fixes

reset lever to operating shaft is driven in until 3/16-inch of
pin projects as shown in Figure 21.

7. To replace the latch lever assembly:

A. Remove screws that secure the shaft retainers to the

head casting.

B. Lift out the latch lever assembly.
C. When reassembling, slip the latch lever torsion spring

and latch lever onto the latch lever shaft.

D. Screw the two shaft retainers to the head casting to

secure the latch lever shaft.

E. Hook the torsion spring on the latch lever assembly. Be

sure the two shaft retainers are positioned as in Figure
22, and that the latch lever is retarded when moved
away from the head casting.

8. Install the contact structure and bushings to complete

assembly.

Summary of Contents for Kyle NR Series

Page 1: ...after Type NRV Serieal No 10500 and after Figure 2 Kyle Type NRV switch 89991KMA 89992KMA CONTENTS Safety Information 2 Introduction 2 General Description 2 Description of Operation 3 Ratings and Spec...

Page 2: ...ifting strap on the switch head casting Lift the load smoothly and do not allow the load to shift Improper lifting can result in equipment damage WARNING Do not operate this equipment out of oil Opera...

Page 3: ...ese functions A holding switch accessory installed in the actuator reduces to one second the minimum time the control must be ener gized to effect an opening or closing operation RATINGS AND SPECIFICA...

Page 4: ...w procedures in Shop Repair Procedures Contacts section NOTE The contacts should be replaced before the erosion of the load current transfer surfaces impairs their effectiveness 8 Manually close and t...

Page 5: ...tch is returned to service Therefore the switch should be filled with new oil or oil that has been restored to like new condition oil used in these switches conforms to ASTM Standard D3487 Type 2 its...

Page 6: ...ormal shop maintenance repair There fore if a bushing is in any way damaged the complete bushing assembly must be replaced Refer to Figure 8 and proceed as follows 1 Disconnect the appropriate bushing...

Page 7: ...mbly and contact roller from contact stud 3 Install contact roller within new contact assembly and mount on the contact stud Install following parts in order contact retainer flexible contact leads te...

Page 8: ...bed in Moving Contact Arm Assembly section Steps 1 and 2 2 Remove the hex nuts lockwashers and flatwashers that retain terminal leads to bushing rods 3 Remove four hex head machine screws with pre ass...

Page 9: ...e condition of the wiring motor and cams Components of a standard actuator mechanism are shown in Figure 16 Figure 17 shows the wiring diagram of the switch actuator with the various accessory connect...

Page 10: ...opening and clos ing operations to be sure switch adjustments hold 10 Types NR NRV Maintenance Instructions ACTUATOR ASSEMBLY REPLACEMENT To replace the actuator assembly proceed as follows 1 Pull ye...

Page 11: ...he bushings as described in Shop Repair Proce dures Bushings section NOTE This step is not mandatory but is suggested to simplify working on the head mechanism if a service rack is not available 3 Per...

Page 12: ...er of common hardware parts code the plating of the part A No plating raw material H Silver M Black oxide Q Cadmium zinc chromate Y Zinc chromate Z Eiectro zinc bronze irridite A hardware kit Catalog...

Page 13: ...ch lever pin KP3054A2 1 30 Pin retainer and spring anchor KP120NR 2 31 Machine screw rd hd with pre assembled split lockwasher 1 4 20 x 3 8 stl K831501125037Z 2 Type HR NRV Switches Service Parts Figu...

Page 14: ...Figure 24 Actuator and housing service parts 14 Types NR NRV Maintenance Instructions...

Page 15: ...olding and selector KA741NR3 1 Auxiliary SPDT KA745NR 1 8 Spacer KP324NR 1 9 Screw pan hd mach 10 24 x 1 1 2 sst K721715110150A 1 10 Terminal strip KP226NR 1 11 Screw self tapping phillips pan hd Type...

Page 16: ...KML 11 89 P O Box 2850 Pittsburgh WI 15230 1989 Cooper Industries Inc Kyle is a registered trademark of Cooper Industries Inc...

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