Cooper GWC Series Installation Instructions Manual Download Page 16

4. Replace and tighten the shorting link between the

current terminals before removing the ammeter.

NOTE: Bypass diodes in the battery circuit prevent the control

from being disabled if the link is inadvertently left open.

TESTING

Type GWC sectionalizers are carefully tested at the fac-
tory prior to shipment. Well-equipped test facilities, a
detailed testing procedure, and trained test personnel
assure that the unit will operate according to published
data. Permanent records are kept of each sectionalizer's
test performance.

Each sectionalizer leaves the factory ready for installa-

tion. Pre-installation testing is not necessary. However,
should verification of operation prior to installation be
desired, the following procedures should be used.

Test Circuit and Equipment

A suggested test circuit is shown in Figure 16. In this
test setup, the test current is obtained by back-feeding a
600:5 amp current transformer (located in the primary
loop of one phase of the sectionalizer) from an
adjustable 120Vac source. The ammeter scales should
be selected to accommodate the appropriate range of
test currents.

Pre-Test Procedures

Before performing any of the test procedures that follow,
make sure the 120Vac power to the voltage charging
board is disconnected to disable the voltage restraint
feature. The sectionalizer will not count as long as the
voltage restraint feature (part of the voltage charging
board) is energized.

To disable the voltage charging board, disconnect X-3

and X-4 leads on the battery charger board.

Test Procedures

While performing the following tests, monitor the conti-
nuity between test points C and D, F and H. If no conti-
nuity exists between either set of test points upon clos-
ing of the sectionalizer, apply 6 amps of load current by
closing switch S1 for 3.5 seconds. Once continuity has
been restored, open S1 and proceed with the test proce-
dures.

Minimum Actuating Current

The minimum actuating current can be verified by test-
ing at the ± 10 percent values of the phase and ground
actuating current ratings. For example, the minimum
actuating resistor rated at 80 amps is tested at 72 amps
(no count) and at 88 amps (count registered).

Phase Minimum Actuating Current

When checking the phase minimum actuating current, the
ground fault sensing portion of the sectionalizer must be
disabled. Testing an individual phase without disabling the
ground sensing circuits will cause a false count.

The following procedure can be used:

1. Jumper the ground actuating current resistor with a

short lead to disable the ground sensing circuit.

2. Jumper terminals P and D together.

3. Program the sectionalizer for one-count-to-open by

setting the COUNTS-TO-OPEN selector switch to “1”.

4. Close the sectionalizer by operating the Manual

Control Switch to “CLOSE”.

5. With the test circuit connected to phase A of the sec-

tionalizer and S1 open, hold S2 closed and slowly
raise the test current from zero to the appropriate
value shown in Column A of Table 9. Hold S2 closed
at this current for at least three seconds.

6. Release S2 to simulate a backup opening. The sec-

tionalizer should not open.

Type GWC Installation Instructions

16

T1— VARIABLE AUTO TRANSFORMER
T2— 600:5 CURRENT TRANSFORMER
S1— SPST TOGGLE SWITCH
S2— SPST PUSHBUTTON SWITCH
R1— DROPPING RESISTOR, 2K-10 WATT
A  — AMMETER

A

T2

120 V

60 HZ

T1

S2

S1

R

Figure 16.
Test Circuit Schematic.

Summary of Contents for GWC Series

Page 1: ...straint 6 Response Time 6 Installation 7 Preliminary Checks 7 Lifting the Sectionalizer 7 Mounting the Sectionalizer 9 Mounting the Control 9 Grounding the Control 9 Control Cable 9 Auxiliary Power 9 Main Wiring 9 Interconnection Wiring Diagram 11 Interconnection Wiring Diagram Control 12 Accessories 13 Auxiliary Switch 13 Bushing Type Multi Ratio Current Transformers 14 Operating Instructions 14 ...

Page 2: ...information is desired to satisfy a problem not covered sufficiently for the user s purpose please contact your Cooper Power Systems sales engineer SAFETY INFORMATION WARNING Follow all locally approved proce dures and safety practices when installing or operating this equipment Failure to comply may result in death severe personal injury and or equip ment damage G111 0 WARNING High voltage Contac...

Page 3: ... upon the coordination scheme the sectionalizer will open during the first second and third open interval of the fault interrupting device to isolate per manent faults and confine outages to smaller sections of line The sectionalizer does not interrupt fault current but can be closed into a faulted line It opens during the open inter val of the backup device For this reason it must always be used ...

Page 4: ...he OFF position this switch disables remote con trol but does not prevent automatic operations by means of the control panel switches An extra set of contacts on this switch can provide switch position information to the remote location 115Vac 5amp Breaker Switch In the ON position this switch energizes all 115Vac power to the control cabinet and the operating housing of the sectionalizer Manual C...

Page 5: ...tays down and disables the closing circuit to block closing of the sectionalizer The lever must be returned manually to its UP position to re activate the closing circuit INDICATING DEVICES In addition to the contact position indicator lamps on the con trol panel a contact position indicator and an operations counter are located under the sleet hood on the mechanism operator cabinet The yellow con...

Page 6: ...o values below phase or ground pickup levels Count Restraint The count restraint feature blocks the sectionalizer from generating a count pulse as long as 0 5 amps of load current flows through the sectionalizer Inrush Current Restraint The inrush current restraint feature blocks the phase and ground actuating levels for three seconds after current flow through the sectionalizer has been restored ...

Page 7: ... approved safety practices when making hitches and lifting the equipment Lift the load smoothly and do not allow the load to shift This unit has two lifting lugs both must be used when lifting the sectionalizer Maximum strength is attained with a vertical lift attached to the lugs Use a spreader bar with a fixed attachment point for the hook at the load center If a sling is used it must have a fix...

Page 8: ...Figure 7 Double size Cabinet Mounting Dimensions Figure 6 Standard Cabinet Mounting Dimensions Type GWC Installation Instructions 8 Figure 5 Type GWC Sectionalizer in KA146W3 Pole Mounting Hanger ...

Page 9: ...vent repeated movement due to wind or other out side forces which can damage the cable AUXILIARY POWER All Type GWC sectionalizers require 120Vac auxiliary power to operate The 120Vac supply operates the spring charging motor the closing solenoid the battery charger and the voltage restraint circuit Auxiliary power connections and connections from remote operation are made on a 19 point terminal s...

Page 10: ...e GWC Installation Instructions 10 INTERCONNECTION WIRING DIAGRAM Figures 10 and 11 show the interconnection wiring of both the sectionalizer and the sectionalizer control Figure 9 Main Wiring connections ...

Page 11: ...MBLY VARISTOR CAPACITOR ASSEMBLY GREEN NO 1 NO 2 LS 3 3 NC 4 NC GND 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 GND S P M L F D C A G R N K H E B YELLOW ORANGE GREEN RED BLUE BROWN GVA 197C 2 NOTE CUT JUMPER 2 BLUE BROWN GREEN RED YELLOW ORG BLACK VIOLET G H B A D C F E WHITE WHITE WHITE BLACK BLACK BLACK A Ø B Ø C Ø YEL GROUND C Ø B Ø A Ø RED GROUND SENSING CURRENT TRANSFORMERS REF GWA 17B CONNECTOR PHAS...

Page 12: ... 1 TB1 11 BRN 2 TB2 2 BRN TCB 5A CIRCUIT BREAKER Term To Color 1 TB1 6 RED 2 TB1 11 BRN BP BATTERY PLUG Term To Color BC 2 RED RES 2 BLK X TRANSFORMER 120 25 VAC Term To Color 1 VC A YEL 2 VC B GRN 3 BC 3 BRN 4 BC 4 WHT VC VOLTAGE CHARGING BOARD Term To Color A X 1 YEL B X 2 GRN C GND WHT D EC 18 ORG BC BATTERY CHARGER Term To Color 1 TB2 2 WHT 1 BC 4 WHT 2 TB1 17 RED 2 BP RED 3 TB1 10 BRN 3 X 3 B...

Page 13: ...any cam position 1 Remove the auxiliary switch cover 2 Detach the switch from the switch link by removing the groove pin and C rings 3 Remove the machine screws attaching the assembly to the cabinet 4 With the switch removed unfasten the two hex nuts and lockwashers from the long machine screws that hold the switch sections together 5 Starting with the rear switch section lift the cams off the ope...

Page 14: ...relay contact closes connecting the battery to a 24Vdc trip solenoid in the sectionalizer The trip solenoid breaks the toggle latch mechanism which releases the trip springs and opens the sectionalizer contacts The sectionalizer s opening operation closes a switch which connects 115Vac power to the motor The motor operates a gear reduction and lever mechanism to extend charge both the trip and clo...

Page 15: ...upper right corner of the control cabinet A 120Vac battery charger provides a constant trickle charge to the battery Battery Connections When shipped from the factory the battery is discon nected from the control and its output connector is taped to the side of the battery Plug the connector into the mating receptacle located just below the battery to com plete the battery circuit Battery Check Th...

Page 16: ...s monitor the conti nuity between test points C and D F and H If no conti nuity exists between either set of test points upon clos ing of the sectionalizer apply 6 amps of load current by closing switch S1 for 3 5 seconds Once continuity has been restored open S1 and proceed with the test proce dures Minimum Actuating Current The minimum actuating current can be verified by test ing at the 10 perc...

Page 17: ...ous counts of overcurrents interrupted by downline protective devices by blocking the counting operation as long as a minimum of 0 5 amps of uninterrupted line current flows through the sectionalizer The operation of the count restraint can be verified by superimposing an interruptible overcurrent on a constant minimum line current The sectionalizer will not count or open on the interruption of th...

Page 18: ... number of times The section alizer should open upon the third opening of S2 6 To verify the two counts to open setting set the COUNTS TO OPEN SELECTOR switch to 2 and repeat steps 3 through 5 The sectionalizer should open upon the second opening of S2 Count Reset The count reset feature resets the sectionalizer count to zero whenever current below the actuating level flows through the sectionaliz...

Page 19: ...he appro priate value shown in Column A of Table 9 5 Release S2 to simulate a backup opening with only load current flowing through the sectionaliz er when current was interrupted The sectionaliz er should not open 6 Close S2 and in no more than three seconds adjust the test current to just below twice the appropriate value shown in Column A of Table 9 to simulate an inrush condition Release S2 Th...

Page 20: ...Cooper Power Systems Quality from Cooper Industries P O Box 1640 Waukesha WI 53187 http www cooperpower com 1997 Cooper Power Systems Inc Kyle is a registered trademark of Cooper Industries Inc Printed on Recycled Paper KA2048 126 SAFETY FOR LIFE ...

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