Cooper Tools CLECO 136 Series Operation & Service Manual Download Page 2

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Safety Recommendations

For your safety and the safety of others, read and understand the
safety recommendations before operating this saw.

Always wear protective equipment.

Caution: Faceshields do not provide unlimited protection against
flying particles and are not to be considered as eye protection. ANSI
Z87.1 states that separate eyewear shall be used. For additional
information on eye protection, refer to Federal OSHA Regulations,
29 CFR, Section 1910.133, Eye and Face Protection, and ANSI
Z87.1, Occupational and Educational Eye and Face Protection. This
standard is available from the American National Standards Insti-
tute, Inc., 11 West 42nd Street, New York, NY 10036.

Hearing protection is recommended in high noise areas (above 85
dBA). Close proximity of additional tools, reflective surfaces, pro-
cess noises, and resonant structures can substantially contribute
to the sound level experienced by the operator. Proper hearing con-
servation measures, including annual audiograms and training in
the use and fit of hearing protection devices may be necessary. For
additional information on hearing protection, refer to Federal OSHA
Regulations, 29 CFR, Section 1910.95, Occupational Noise Expo-
sure, and American National Standards Institute, ANSI S12.6, Hear-
ing Protectors.

Other protective clothing should be worn as required, unless it cre-
ates a greater hazard. Do not wear loose fitting clothing or any jew-
elry. Gloves can be caught in the the rotating blade causing severe
injury. Avoid inhaling dust resulting from the operation of this saw.
Wear approved respirator or mask if ventilation is inadequate. Res-
pirators should be selected, fitted, used and maintained in accor-
dance with Occupational Safety and Health Administration and other
applicable regulations.

This saw is designed to operate on 90 psig (6.2 bar) max. air pres-
sure. Installation of a filter-regulator-lubricator in air supply line is
highly recommended. Before tool is connected to air supply, check
throttle for proper operation, i.e., throttle moves freely and returns
to closed position. Clear air hose of accumulated dust and mois-
ture. Be careful not to endanger adjacent personnel. Before remov-
ing tool from service or changing blades, make sure air line is shut
off and drained of air. This will prevent tool from operating if throttle

is accidently engaged. Do not use tool to drain residual air from air
line. A self-relieving valve is recommended for this purpose.

Work Environment. Work areas should be kept clean and free
from clutter. Visitors should be kept away from work area. The air
hose should be suspended or placed to prevent damage to the
hose or inadvertent tripping to workers. An improperly placed hose
can be hooked by a vehicle or worker pulling the saw out of the
user’s hands or causing a loss of balance. After use the saw should
be disconnected properly and stored.

Safe Use. Keep both hands on the saw and away from the cutting
area while the blade is rotating. Blades should be kept sharp. Mate-
rials to be cut must be securely held to prevent movement. Be aware
that end pieces may fall after being cut, and care must be exer-
cised. Never use liquid coolants or cutting oils on the blade or band
mechanism. Damage may occur to the blade guides and pulley
tires. When cutting conduit or pipe, be certain that live electrical
wires and explosive and/or harmful gases or liquids are not present.

Some individuals may be susceptible to disorders of the hands and
arms when performing tasks consisting of highly repetitive motions
and/or exposure to extended vibration. Cumulative trauma disor-
ders such as carpal tunnel syndrome and tendonitis may be caused
or aggravated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called Raynaud’s Syn-
drome. These disorders develop gradually over periods of weeks,
months, and years. It is presently unknown to what extent
exposureorders develop gradually over periods of weeks, months,
and years. It is presently unknown to what extent exposure to vibra-
tions or repetitive motions may contribute to the disorders. Heredi-
tary factors, vasculatory or circulatory problems, exposure to cold
and dampness, diet, smoking and work practices are thought to
contribute to the conditions.

Tool operators should be aware of the following warning signs and
symptoms so that a problem can be addressed before it becomes a
debilitating injury. Any user suffering prolonged symptoms of tin-
gling, numbness, blanching of fingers, clumsiness or weakened grip,
nocturnal pain in the hand, or any other disorder of the shoulders,
arms, wrists, or fingers is advised to consult a physician. If it is
determined that the symptoms are job related or aggravated by

CAUTION

!

Personal hearing protection is 
recommended when operating 
or working near this tool.

CAUTION

!

Personal hearing protection is 
recommended when operating 
or working near this tool.

WARNING

!

Wear respirator where 
necessary.

Electrical and/or explosive hazard. Be
certain that the object being cut does not
contain electrical wires or gases. 

      WARNING

!

Repetitive work motions and/or vibration
may cause injury to hands and arms.

Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.

WARNING

!

Avoid repeated bending of wrists and hands.

Summary of Contents for CLECO 136 Series

Page 1: ...90 2 01 136 Bandsaw Lock Off Lever Inline Handle L 136 Bandsaw Tool Type B Variable V Speed 136 Series L V B NORTH AMERICA EUROPE CooperTools P O Box 1410 Lexington SC 29071 Cooper Power Tools GmbH Co...

Page 2: ...revent damage to the hose or inadvertent tripping to workers An improperly placed hose can be hooked by a vehicle or worker pulling the saw out of the user s hands or causing a loss of balance After u...

Page 3: ...ed herein or that abnormal or unusual cir cumstances may not warrant or require additional procedures Your work may require additional specific safety procedures Follow these procedures as required by...

Page 4: ...The Cleco bandsaw is designed to operate on 90 psig 6 2 bar maximum air pressure using a 5 16 8mm x 8 whip hose If additional length is required the next larger hose size may be connected to the 8 whi...

Page 5: ...de guides and then position on pulleys MAKE SURE TEETH ON LEFT SIDE OF MACHINE POINT TOWARD THE REAR OF THE MA CHINE See Fig 3 Fig 3 Turn handle A Fig 2 counterclockwise as far as it will go This rein...

Page 6: ...ull apart To remove upper housing from lower housing remove 7 seven hex cap screws 204198 and pull apart LOWER HOUSING INTERMEDIATE PLATE Todisassemblethelowerhousing204211fromtheinterme diate plate 2...

Page 7: ...7...

Page 8: ...Blade Guide Bearing Screw Screw Yoke Kit Incl 14 Ref No Part No 37 38 48 49 52 53 54 55 56 57 58 59 60 61 65 66 74 75 76 80 81 83 84 85 86 87 204247 204248 204249 204250 204251 204252 204253 204254 2...

Page 9: ...5 869856 INLET BUSHING THROTTLE PIN RETAINER PIN O RING CAP SCREW WASHER LOCK O RING O RING O RING O RING O RING LOCK OFF LEVER SPRING PIN ALLEN CAP SCREW O RING LOCK OFF LEVER PIN INLET SCREEN SNAP R...

Page 10: ...G PLATE ROTOR CYLINDER INCLS 812165 CYLINDER PIN Rotor Collar 124 Front Rotor Bearing Rotor Collar 122 Rotor Collar 126 Rotor Collar 128 REAR BEARING FRONT BEARING PLATE ROTOR BLADE Qty 1 1 1 1 1 1 1...

Page 11: ...11 NOTES...

Page 12: ...12 CooperTools 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 www cooperindustries com...

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