Coolmay EX3G Series User Manual Download Page 2

Device allocation and power-down retention instructions

X00-X13  12 points

X00-X27  24 points

Y00-Y13  12 points

Y00-Y23  20pints

Auxiliary relay M

Status S

[S0-S9] 10 points original state/ [S10-S999] 990 points, maintain/ [S1000-S4095] 3096 points, general

Timer T

[T0-T199]  200 points, 100ms, general / [ T250-T255] 6 points, 100

m

s, maintain

/

 

[T246-T249]  4 points, 1ms accumulation, maintain / [T256-T319]

 

64

 

points

1ms

general

 

use

/

[

T200

-

T245

]

 46

 

points

10ms

general

 

use

/

10ms

 

timer

 

is

 

affected

 

by

 

scan

 

cycle

If

 

scan

 

cycle

 

is

 

12ms

the

 

timer

 

will

 

work

 

every

 

12ms

.

EX3G-43HB 43H/43

(

50

)

KH-24M

/

Programming reference

DI X

DO Y

[M0-M383] 384 points, general / [M384-M1535] 1152 points, maintain/ [M1536-M7679]  6144 points, general/ 

[M8000-M8511]  512 points, special

EX3G-70H-44M

EX3G-70KH

/

100HA-60M

Counter C

[C0-C15] 16 points, genera

 

/

 

/

[C200-C219] 20 points, general

 

use

/

[C220-C234] 15 points, maintain

 

use

/

[C235-C245 single phase single count]

,

 [C246-C250 single phase double count] 

,

[C251-C255  double phase double count]

use [C16-C199] 184 points, maintain use

Data register V,Z

[V0-V7]  [Z0-Z7]  16 points, used while modifying address

[D0-D127]  128 points, general / [D128-D7999]  7872 points, maintain / 

[D8000-D8511] 512 points, special use

Nested pointer

[N0-N7]  8 points,  master use

Constant

K

H

16 bits -32,768-32,767

/

32 bits  -2,147,483,648-2,147,483,647

16 bits  0-FFFFH

/

32 bits  0-FFFFFFFFH

          

Tips

……………………….........………………………...............……

01

Product Features

…………………………………………...………

02

Product Information

……………………………………..…………

03 

Electric Parameter

………………………………………….………

04 

Mechanical Design

…………………………………………......….

05 

Electric Design

……………………………………….............…….

06 

Equivalent circuit

……………………………………………………

07 

Analog Wiring

…………………………………………...........……..

08 

Anti-interference Processing

…………………….……………..

09 

Programming Reference

…………………………………………

10 

Data Reference

………………………………………………...……

11

Shenzhen Coolmay Technology Co., Ltd

Tel.:

 0755-86950416

                 86960332
                 26051858
                 26400661   

Fax:

 0755-26400661-808

QQ:

 800053919

Email:

 [email protected]

Website:

 

https://en.coolmay.com/

Version: 2020/6

Catalog

X00-X35  30 points

Y00-Y35  30 points

[I0□□~I5□□] 

6

 

points

input

 

interruption

 

use

/ [I

6

□□~I

8

□□] 

3

 

points

timer

 

interruption

 

use

/

—— 

EX3G HMI PLC All-in-One

 

User

 

Manual

Figure 6 Input wiring

Figure 7 Equivalent circuit of relay output

Figure 8 Equivalent circuit of transistor output

Figure 9 Inductive load absorption circuit

Figure 10 Pulse output wiring

Note: All internal circuit in the figure are taken as reference.

Equivalent Circuit

       The PLC input (X) is an externally powered DC24V sinker (passive NPN) and the input signal is isolated 
from the power supply. Connect COM to positive

 

24V of external power supply

 

while using. 

Figure 7 shows the equivalent circuit diagram of the relay output module. The output terminals are several 
groups and each group is electrically isolated. Different groups of output contacts are connected to different 
power circuits.

COM0

Y003

Y000

COM1

Y007

Y004

DC24V

Fuse

Load

AC0~220V

~

sinker output

DC24V

DC24V

COM0

Y003

Y000

COM1

Y007

Y004

COM0

Y1

COM2

Y10

COM1

Y4

R

=

200

Ω C=0.22uF,250VAC

R

C

~

COM1

Y5

~

FWD

 

1N404

FWD

 

1N404

PLC relay

 

output

inductive load

AC220V power supply

AC220

power supply

varistor 10D471k (undercurrents)

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

R

COM1

Y4

Y5

Y6

Y7

Direction

Pulse

COM0

Y0

Y1

Y2

Y3

PLC internal 

equivalent 

circuit

DC24V(5V drive must string 2k

Ω

 resistor)

•

GND

AD0

AD1

AD15

+

104p

•

GND

DA0

DA1

DA7

AD

AD

 

COM

 

terminal

(

)

AD 1

104p

+

(

)

AD 2

Please consider adding 104p ceramic capacitor or external 

magnetic ring filter to increase anti-interference ability if analog 
inputs are unstable.

104p

+

(

)

AD 16

-

DA COM

 

terminal

+

(

 

8

)

DA

+

(

 

2

)

DA

+

(

 

1

)

DA

Analog input is AD0-AD15 and output is DA0-DA7. Negative

 

terminals

 

are connected to GND of input and output respectively. 

One negative voltage output will occupy 2 DA and max 4 negative 
voltage outputs can be optional. (Only connect DAx and GND. 
Please be subject to the test report in your package. ) 

       The equivalent circuit of the transistor PLC output is shown in Figure 8. Seen from the figure, the output 
terminals are several groups, and each group is electrically isolated, and different groups of output contacts can 
be connected to different power circuits. The transistor output can only be used for DC 24V load circuits. Output 
wiring is NPN, COM cathode. 

      

For the inductive load connected to the AC circuit, the RC transient voltage absorption circuit should be 

considered on the external circuit. For the inductive load of the DC loop, adding a freewheeling diode should be 
considered, as shown in Figure 9. 

      

Stepping or servo motor wiring is shown in Figure 10. 5V drive must connect a 2KΩ resistor on DC24V.

      

4-channel pulse are Y0, Y1, Y6, Y7, and customized 5-channel are Y0, Y1, Y6, Y7 and Y10.

PLC anti-jamming processing

1. Strong electricity and weak electricity should be separated wiring and not

 

common ground. When there is 

strong electric interference, add magnetic ring on the power supply. And do correct and effective grounding 
according to the type of the chassis.

2. When the analog is disturbed, 104 ceramic capacitors can be added for filtering, and a correct and effective 

grounding can be performed.

More details please

refer to Methods of Coolmay PLC anti jamming processing

    
    

   

 

 

   "

   

 

 

-

 

"

PLC analog wiring

Two-wire system: The positive pole of the power supply is connected to that of the transmitter, and the negative 

        

pole of the transmitter is connected to the AD side, and the negative pole of the power supply 

        

is connected to the GND. Generally it is the wiring method of the 4-20MA/0-20MA transmitter. 

Three-wire system: The positive pole of the power supply is connected to that of the transmitter. The negative of 

       

 

                          

the power supply and that of the signal output are the same terminal. The transmitter signal 

        

output is connected to the AD terminal. 

Four-wire system: The positive and negative terminals of the power supply are connected to those of the 

        

transmitter respectively, and the positive and negative of the transmitter signal outputs are 

        

connected to the AD and the GND terminal respectively.

The two wires of the temperature analog are connected to the AD and the GND terminal respectively. If it is a 
three-wire PT100, it needs to be connected in two lines. The GND common terminal of the analog input and 
output can be shared.

Load

Load

Load

Load

Load

Load

Load

Fuse

Fuse

Fuse

PLC relay output

inductive load

PLC relay output

inductive load

DC24V power supply

PLC transistor output

inductive load

DC24V power supply

Figure 11 PLC analog wiring

Direction

Pulse

Direction

Pulse

Direction

Pulse

DA

TIPS

Please read carefully the related manuals before using our 
products, and use this product under the environmental 
conditions specified in this manual.

1. Power on after confirmed the voltage (24VDC, >18W) and right wiring to avoid damage.
2. Tighten the screws or the rail while mounting the product to avoid falling off.
3. Avoid wiring or plug the cable with electricity, or it is easy to cause electric shock or circuit 

damage. When the product emits odor or abnormal sound, please immediately switch off the 

    power. While processing screw holes or wiring, do not drop the metal chips and wire head into 
    the ventilation hole of the controller, which may cause product failure and disoperation. 
4. Do not tie power cables and communication cables together or close and keep them at a 
    distance of 10cm or more. Strong and weak currents need to be separated and correctly 
    grounded. In severe interference situations, input and output cables of the communication and 
    high-frequency signals should use shielded cables to improve anti-jamming performance. The 
    grounding terminal FG on this unit must be properly grounded to improve the anti-interference 
    ability.
5. DI

 

is an externally powered DC24V sinker (passive NPN), and the input signal is isolated from 

    the power supply. Connect S/S to 24V of external power supply while using.
6. DO (transistor) COM is common cathode.
7. Please do not disassemble the product or change the wiring. Or it will possible to cause 
    breakdown, malfunction, loss, or fire.
8. While installing or disassembling the product, ensure to turn off all power. Or it may cause 
    malfunction and breakdown.

    

* Programming software
  PLC: compatible with Mitsubishi PLC programming software GX WORKS 2.
  HMI: Coolmay HMI programming software

* Detailed information, please refer to 

 

“Coolmay EX3G HMI PLC All-in-One Programming Manual”, 

 

“EX3G HMI PLC All-in-One

 

User

 

Manual”, 

 

“Coolmay HMI

 

User

 

Manual”

,

 

“Mitsubishi

 

FX3G

 

Programming

 

Manual”

 

       

The soft

 

elements power

 

retentive

 

of HMI PLC all

-

in

-

one

 

is permanently

 

retentive, i.e., all the soft

 

elements in the holding area are not lost if the module is powered off. The real-time clock uses a 
rechargeable battery to ensure that the clock is the current time. All power

 

retentive

 

functions must ensure 

that the voltage

 

is

 

23V

 

or

 

higher

 

when

 

DC24V power supply with loads, and the PLC power-on time is 

longer than 2 minutes. Otherwise, the power

 

retentive functions will be abnormal.

No

Register 

address

D8050

D8051

D8052

D8053

D8054

D8055

D8056

D8057

Range of set 

value

0-4000

0-4000

0-4000

0-4000

0-4000

0-4000

0-4000

0-4000

Output type

   

Registers read directly

: D[8030]-D[8045] are the input values of

 

[AD0

~

AD15

].

The constant scan-time will change to D8059 

   

and started by M8039 (version 26232 and higher).

 

It

 

supports

 

max

 

15

 

analog

 

inputs

 

when there

 

exist thermocouple type, and

 

   

AD4

[

D8034

]

 is the

 

ambient temperature

 

of

 

thermocouples. It

 

supports

 

max

 

16

 

analog

 

inputs

 

without

 

thermocouples

.

    

Analog

 

input

 

register

 (

AD

,

accuracy 12 bits). Support FROM demand or register read directly.

   

The temperature type is one digit after the decimal point

i

.

e

182 = 18.2 degrees.

AD sampling

Filter cycles = (R23600~R23615)* scan time of the PLC. The default value is 100

 

and

 

the data cannot be 

less than or equal to zero. If R23600=1, one PLC scan cycle samples once, and the value in the first analog 
input is changed once. The larger the value of R23600~R23615 is set, the more stable the result is.

D8073 is the smoothing filter coefficient of all analog inputs. The setting range is 0~999.

Analog

 

output register (DA

,

accuracy 12 bits). Support TO demand or direct register assignment.

TO

 

demand

 

direct

 

outputs

TO K0 K0 D500 K8 , 8

 

analog outputs

DA0

DA1

DA2

DA3

DA4

DA5

DA6

DA7

If D8058.0~D8058.7=0, 
output type is 0-20mA.

If D8058.0~D8058.7=1, 
the type is 4-20mA.

16 bits 

 

(CTU)

/

 

 

 

 

/

 

increase counter

32 bits increase and decrease counter (CTUD) High speed counter

1K

3.9K

COM

X0

0V

X1

1K

3.9K

24V

EX3G

-

43HB

/

43H

/

43

(

50

)

KH all

-

in

-

one

 

COM

 

PIN

#

PLC-485-2

serial

 

port

 

3

PLC-485-1

serial

 

port

 

2

PLC-232

serial

 

port

 

3

HMI

-

232

Optional

Default

Optional

8

9

Terminal

 

485

(485+)

(485-)

(RXD)

(TXD)

(GND)

(GND)

(TXD)

(RXD)

EX3G

-

70H

/

70KH

/

100HA

 

all

-

in

-

one

 

COM

(

EX3G

-

70H

 

can

'

t

 

support

 

WIFI

)

PIN

#

PLC-485-1

serial

 

port

 

2

D 9

 

port

b

Default

Optional

8

9

√(

485

+)

Optional

 

and

 

default

 

232

 

cannot

 

coexist

PLC-485-2

serial

 

port

 

3

 PLC-232

serial

 

port

 

3

Optional

 

and

 

default

 

232

Optional

 

WIFI

 

cannot

 

coexist

Optional

 

and

 

default

 232、

Optional

 

485

 

cannot

 

exist

 WIFI

Optional

 PLC-CAN

Optional

COM2

(

DB9

 

port

 

near

 

power

 

supply

)

HMI

-

485

HMI

-232

Optional

(485+)

(485-)

√(

485

-)

(RXD)

(TXD)

(GND)

√(

H

)

√(

L

)

Optional

(RXD)

(TXD)

(GND)

(485+)

(485-)

1

6

2

3

5

4

7

1

6

2

3

5

4

7

 

COM1

DB9

 

por

t

COM1

(

DB9

 

port

 

away

 

from

 

power

 

supply

)

Network

 

port

Network

 

port

 

of

  

HMI

 

and

 

PLC

 

do

 

not

 

occupy

 

serial

 

port

 

signal

and

 

can

 

not

 

coexist

.

Chart 4: Pin

 

definition

Note

Detailed

 

settings

please

 

refer

 

to

 "

Coolmay

 

EX3G

 

Programming

 

Manual

"

.

      

Figure 7 shows the equivalent circuit diagram of the relay output module. The output terminals are several 

groups and each group is electrically isolated. Different groups of output contacts are connected to different 
power circuits.

PLC digital

 

inputs

 

wiring

:

Port

s

 short circuit: S/S of PLC input terminal is connected to 24V, X terminal is connected to 

        

power supply 0V, 

i.

e

.

, input signal

.

Two-wire system (magnetic control switch): The positive pole of the magnetic switch is 

        

connected to 

P

LC X terminal, and 

 

the negative pole is connected to 0V

.

Three-wire system (photoelectric sensor or encoder):

 

Sensor or encoder power supply is 

        

connected to 

p

ower

 

supply positive, signal line is connected to X terminal

.

 Encoder 

        

and

 

photoelectric sensor are NPN type (PNP 

i

s

 

customized).

PLC 

d

igital outputs wiring:

Transistor: Output is NPN, COM is connected to the negative pole, and Y is connected to 

        

the

 

positive pole of the power supply 

w

i

th

 

a

 

load

.

Relay: 

D

ry contact output, COM can be connected to the positive or negative.

Data register D

[

R0

-

R22999

23000

 

points

support

 

power

 

retentive

/ [

R23000

~

R23999

1000

 

points

system

 

internal

 

use

Extended

 

file

 

register

 

R

Pointer

 

JUMP

,

CALL

 

branch

 

use

[P0-P

255

256

 

points

/ [ -

 

points

and higher version

P0 P1280 1281

 

(

26232

 

 

 

)

Interruption

[I

1

0□□~I

6

0

□□] 

6

 

points

timer

 

interruption

 

use

  

FROM

 

demand

 

read

FROM K0 K0 D400 K16 can be read as 16-channel analog

 

inputs

.

Note Analog input range and register values please refer to Coolmay EX3G HMI PLC All in One Programming Manual

 

 

 

 

 

 

   "

 

 

 

 

- -

 

 

".


TO

 

demand

 

direct

 

outputs

D

[

8050

]~

D

[

8057

correspond

 

to

 

the

 

values

 

of

 

[DA0

~

DA7

].

When

 

select

 

negative

 

outputs

2

 

analog

 

outputs

 

will

 

be

 

covered

The

 

configuration

 

is

 

as

 

the

 

chart

 

below

.

(*

1

)

Max

 

digital

 

points

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