Coolmay EX3G Series User Manual Download Page 1

       

 

Thank you for purchasing Coolmay EX3G HMI PLC All-in-One products. This manual mainly explains the 

product features, specifications and wiring methods. Detailed PLC programming, please refer to “Coolmay EX3G 
HMI PLC All-in-One Programming Manual”. Detailed HMI part, refer to “Coolmay HMI Programming Manual”.

HMI optional RS232/RS485

FG 0V 24V

Electric Design

Product structure

 
          

RUN: PLC operating 

indicator

COM: flash when PLC 

 

communicates 

          with HMI

    

Y2

0

COM4

Y17

Y16

Y15

Y14

COM3

Y13

Y12

Y11

Y10

COM2

Y07

Y06

Y05

Y04

COM1

Y03

Y02

Y01

Y00

COM0

X23

X22

X21

X20

X17

X16

X15

X14

X13

X12

X11

X10

COM

X07

X06

X05

X04

X03

X02

X01

X00

COM

Graph 5

  EX

3G

-70

K

H

 

PLC programming port
 (optional RS485/WIFI)

Network port (optional)

Graph 6  

EX

3G

-100HA

X23

X22

X21

X20

COM

X16

X15

X14

X13

X12

X11

X10

COM

X07

X06

X05

X04

X03

X02

X01

X00

COM

Y23
Y22
Y21
Y20

Y17
Y16
Y15
Y14

COM3

Y13
Y12
Y11
Y10

COM2

Y07
Y06
Y05
Y04

COM1

Y03
Y02
Y01
Y00

COM0

Hardware Interface

AD1 AD2 AD3 AD4

GND

D

A0

D

A1

EX

3G

-70

K

H

EX

3G

-43H

B

/

H

Mechanical Design

Input ON

Input OFF

Filter function

High-speed counting

With filter function, the filter time can be set among 0-60ms, 

defaulted as 10ms

Digital relay output index

Max current

Circuit power voltage

Circuit insulation

On response time

Mechanical life without load

Electric life with rated load

5A

DC/AC 24V-220V

Relay mechanical insulation

Approx. 10ms

10 million times

300,000 times

Digital transistor

(

MOS

)

 output index

Max current

Circuit power voltage

Circuit insulation

Isolated voltage (power-terminal)

On response time

High-speed output frequency

500mA

(

MOS

 

2A

)

DC24V

Optocoupler insulation

1500VAC

High-speed output: 10

μ

s, and others 0.5ms

Analog input indexes

Input signal

Response time

Analog input

Precision

PT100/PT1000/thermocouple/NTC/0-10V/0-5V/

-

10V

~

10V

/-

5V

~

5V

/

0-20mA/4-20mA/ customizations.

1 scanning cycle

0-16 channels

12 bits

Analog output indexes

Output signal

Analog output indexes

Precision

0-5V/0-10V/0-20mA/ customizations

0-8 channels

12 bits

External port

COM port

Environment

Operating temperature

Relative humidity

Storage temperature

Vibrational frequency

0

°C~

5

0°C

5%~95%RH

-20°C~70°C

10-57Hz, amplitude 0.035mm, 57Hz-150Hz, 4.9m/s

²

(10 times each on X, Y, Z, total 80 minutes each)

EX3G HMI PLC All-in-One

 

User Manual

Chart 3: 

Mounting dimension

Model

  Max digital 

  

points

Mounting dimension

 

Boundary dimension

W*H*D(mm)

A(mm)

B(mm)

EX3G-43HB

EX3G-70H

EX3G-100HA

12DI/12DO

24DI/20DO

30DI/30DO

119

194

261

93

1

38

180

134*102*30

2

12

*

148

*

40

275*194*36

 

Four side mounting holes

Terminal block of power 
supply
FG

cover

 

protection

 

GND

0V

24V

 

negative

24V

24V

 

positive

Terminal block of DO
Terminal block of DI

USB port

 (

not

 

available

 

for

 

HB

 

series

)

 

PWR: power indicator

HMI programming port

PLC programming 
port/RS485/RS232
PLC operating switch
RUN/STOP

 

 

AD

DA

HMI RS232/RS485/CAN

 

LCD

Network port (HMI/PLC)

PLC

 

USB

 

programming

 

port

EX3G-43KH

(

50

)

KH

12DI/12DO

143

86

150*93*32

EX

3G

-43(50)KH

6

13

6

13

Graph 2  Product structure

 

※ 

More specs can be customized if bulk order.

  

Max analog 

quantity

4AD/2DA

12AD/8DA

16AD/8DA

4AD/2DA

Wiring specifications of terminals: 22-14AWG wire. The terminals of this serial are all pluggable ones.

Definition of communication interface

   

Refer

 

to

 

Chart

 

4

:

Pin

 

definition

The features are as below.

Super functions. 

  

Its PLC is compatible with FX3G, FX3U, FX3S. It operates fast.

 

Highly integration. 

  

1. The digital points are 30 inputs and 30 outputs at most. The digital output can be transistor, relay or mixed 

    

output. Analog can reach up to 16 input and 8 output. It has 2 PLC COM port (RS232 and Mini B-type USB 

    

port), 1 downloading port and 1 USB port on HMI.

  

2. The PLC part of models 70KH, 100HA 

all

-

in

-

one

 can optionally select one 485 port or two 485 ports 

    

(one is changed from existed 232 port), CAN, network port (not coexist with the one on HMI), Wifi (will cover 

    

the existed 232 port). The HMI part can optionally select one RS232 or one RS485, and network port (not 

    

coexist with the one on PLC).

  

3. The PLC part of models 43HB, 43

(

50

)

KH can optionally select two RS485, and HMI part can 

    

select one RS232.

 

Support several high-speed counting and high-speed pulse.

  

1. Commonly high-speed conting is 

6

-channel single phase 60KHz 

or

 AB

(

Z

)

2-channel 60KHz

 

plus

 

1

 

    

channel

 

10KHz

.

  

2. High-speed pulse is commonly 8 channels

,

 HB series Y0

-

Y7 10KHz per channel

,

 

    

Acceleration and deceleration are independent.

  

3. The total high

-

speed counting and pulse can not exceed 480KHz.

 

32K steps program capacity, 32K power

-

off

 

retentive

 

registers, support interrupt, linear and circular 

  

interpolation, PID self-adjusting.

 Special encryption. 

  

Set password as 12345678 to thoroughly prevent reading data.

(

PLC only supports 8-bit password encryption

)

 

PLC is compatible with Mitsubishi programming software, and HMI is Coolmay HMI programming 

  

software. 

 

More models are supported to customize if bulk order.

 

X2

4

X2

6

X2

5

X2

7

Y2

1

Y2

2

Y2

3

Operation switch

X17

X2

7

X2

6

X2

5

X2

4

X30 X31 X32 X3

3

X3

4

X3

5

GND1

Y35 Y34 Y33 Y32 Y31

Y27

COM5

Y26 Y25 Y24

Y30

AD5 AD6 AD7 AD8

AD9 AD10

AD12 AD13 AD14 AD15 AD0 AD1 AD2 AD3

AD4

AD11 GND

GND1 D

A0

D

A1

D

A3

D

A7

D

A4

D

A5

D

A6

D

A2

AD

0

EX3G

-

100HA-44M-16AD8DA

EX3G

-

100HA-60M-5AD2DA

AD1 AD2 AD3 AD4

GND

D

A0

D

A1

X30 X31 X32 X3

3

X3

4

X3

5

GND1

Y35 Y34 Y33 Y32 Y31

Y27

COM5

Y26 Y25 Y24

Y30

AD5 AD6 AD7 AD8

AD9

AD10

AD12 AD13 AD14 AD15 AD0 AD1 AD2 AD3

AD4

AD1

1

GND

GND1 DA0 DA1

DA3

DA7

DA4 DA5 DA6

DA2

AD

0

EX3G

-

70KH-44M-16AD8DA

EX3G

-

70KH-60M-5AD2DA

High-speed input: current>5.8mA/24V Common input: current >9.9mA/24V

High-speed input: current<4.5mA/19V Common input: current >4mA/17V

Input level

Sink NPN, com isolation, S/S

 

Output level

Low

 

level

 

NPN

COM

 

connects

 

negative

Output level

Dry

 

contact

COM

 

connects

 

positive

 

or

 

negative

8 channels

H

/

KH

/

HA Y0

-

Y3 100KHz

,

 

Y4

-

Y7 10KHz

.

 

Acceleration and deceleration are independent.The total high

-

speed

counting and pulse can not exceed 480KHz.

.

 

HB series Y0

-

Y7 10KHz per channe

.

l

Commonly

it is 6 single 0KHz

 

 

for

 

HB

 

series

,       

 

1

or

 

3

 

AB

 

10KHz

or

 

2

 

ABZ

 

10KHz

 + 

1

 

AB

 

10KHz

H

/

KH

/

HA

 

series

 

can

 

be

 

6

 

single

 

phase

 

60KHz

or

 

2

 

AB

(

Z

60KHz

 + 

1

 

AB

 

10KHz

.

Refer

 

to

 "

Chart

 

1

basic

 

parameter

"

.

 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Product Details

1

                  

EX3G

2

                        43HB/43KH/43KHB: 4.3     50KH: 5     70KH: 7     100HA: 10    

3

     

4

          

5

  

6

  

7

 

8

 

                 :

 

  , 

 

 

:

 

   : 

  : 

  

_: - ~    _: -

~

 (

   

   

 

  _ 

  _)

9

                

                               _: - ~    _: -

~

 

                             (

 

/

 

 

 

   

)

10

C3

ABZ

 

phase

 

counting

.

     

 

for

 

HB

 

series

,       

 

1

or

 

3

 

AB

 

10KHz

or

 

2

 

ABZ

 

10KHz

 + 

1

 

AB

 

10KHz

     

H

/

KH

/

HA

 

series

 

can

 

be

 

6

 

single

 

phase

 

60KHz

or

 

2

 

AB

(

Z

60KHz

 + 

1

 

AB

 

10KHz

.

11

-

-

 

   

 

     

 

 

12 Refer

 

to

 "

Chart

 

1

basic

 

parameter

"

.








Series
HMI

Digital input and output (DI/DO)

10(5DI/5DO), 24(12DI/12DO), 44(24DI/20DO), 60(30DI/30DO), etc.

Module type

M- Main module of universal controller

Digital output (DO) type R- relay  T- transistor   RT- both relay and transistor

Analog input (AD)    4 channels for 43H, 12 for 70H/100H
Analog output (DA) 2 channels for 43H, 8 for 70H/100H
AI type

E  Thermocouple E (can be customized as type K T, S or J supports negative temperature), 

                                    PT  PT100, PT1000 PT1000 NTC  thermistor 10K, 50K, 100K     
                                    A0  0-20mA   A4 4-20mA  V 0-10V   V5 0-5V  
                                    V5

5V 5V V

10V 10V only 7 and 10 inch support V5 and V

AO type

A0- 0-20mA          A4- 4-20mA           V- 0-10V           V5- 0-5V

V5

5V 5V V

10V 10V

only 70KH 100HA support

negative voltage

covers 2

channels

C1- singe phase high-speed counting, C2- AB phase counting
Commonly

it is 6 single 0KHz

P- high-speed pulse; Commonly EX3G 43HB is 8 channel 10KHz, and for other models Y0-Y3 is 100KHz, 

Y4-Y7 is 10KHz That high speed counting plus high speed pulse must be within 480KHz.

Naming rules

EX

3G

43

H

B

Basic parameter

Specifications of 

HMI PLC All-in-One

EX3G

-

43HB

(

H

)/

43

(

50

)

KH

-16M

EX3G

-

70KH/100HA

-

16M

EX3G

-

43HB

(

H

)/

43

(

50

)

KH-24M

EX

3G

-70

K

H/100HA-

24M

EX3G

-

70KH

/

100HA

-44M

Digital 

points

Analog points

(optional)

COM port
(optional)

High-speed counting

(optional)

High-speed pulse

(optional)

DI DO AD

DA

HMI

PLC

Single
phase

AB 

phase

Output

12 12

1

2

1

2

24 20

43HB

(

H

)

/43

(

50

)

KH

:

MT

 

is

 

MOS

 

output

,

max

 

load

 

2A

.

70H/ 70KH

/

100HA

:

MT is transistor output (Y0-Y3 are MOS outputs) with max load 500mA. MR is relay output with max load 

5A. MRT is mixed output

.

Chart 1: basic parameter

485P/232H

-

1P

-

1C1

A0

V

2DA

4AD

RT

M

24

-

-

-

-

-

-

Electric parameter

Input voltage

DC24V

Chart 2: electric parameter

8

8

 

8

8

EX3G

-

70KH

/

100HA

-

60

M

30 30

1

2

3

4

5

6

7

8

9

11

10

12

EX3G-43HB/

43

: 2x 485 port

EX3G-70KH/100HA: 1x 485 or  2x 485 (one is changed from the existed 232),  CAN, network port (can't coexist with the one   on HMI), Wifi (cover the existed 232 port)

43H

50

KH

/

(

)

EX3G-43HB/43

(

50

)

KH: 1x 232 port

EX3G-70KH/100HA: 1x 232 port  or 485 port, network port (can't coexist with the  one on PLC)

H

/

KH

/

HA

:

6-channel

60KHz

HB

:

6

-

channel

 

10KHz

.

8 channels

.

H

/

KH

/

HA

Y0

-

Y3

 

is

 

100KHz

,

Y4

-

Y7

 

is

 

10KHz

.

 

HB

Y0-Y7 is 10KHz

 

per

 

channel

 

Acceleration and

deceleration are 

independent.

High-speed 

counting and pulse 

can't over 

480KHz.

Digital input indexes

ABZ 

phase

Isolation mode

Photocoupling

Input impedance

High-speed input 3.3KΩ

Common input 4.3

Ω

6

13

USB port

/

optional

 

SD

 

card

HMI download port

PLC USB 

programming port

PLC USB 

programming port

Operation switch

USB port

/

optional

 

SD

 

card

HMI download port

Network port (optional)

FG 0V 24V

PLC programming port

 

 

(optional RS485

/

WiFi)

Automation

 

Expert

1

4

11

10

3

2

8

5

9

7

16

1

4

10

11

3

2

8

5

7

9

16

10

11

12

1

4

3

2

8

14

7

5

15

9

16

16

Wifi 

COM

4

16

8

4

2

4

2

16

8

16

8

5

2

H

/

KH

/

HA

:

2-channel

60KHz

 

and

1

-

channel

10KHz

HB

:

3

-

channel

 

10KHz

.

H

/

KH

/

HA

:

2

 

ABZ

60KHz

HB

:

2

 

ABZ

 

10KHz

.

Note

A

/

B

,

A1

/

B1

is

 

Rs485

Graph 7

  

COM1/C

OM2

EX3G

-

70H-16M

EX3G

-

70H-24M

EX3G

-

70H-38M

EX3G

-

70H-44M

12 12

8

8

20

18

24 20

8

6

12

8

Graph 1  Mounting dimension

EX

3G

-100HA

EX

3G

-43H

B/H

EX

3G

-70

K

H

EX

3G

-43(50)KH

 35.6 

 163 

 5 

 226 

 

194

 

 275

 

 

36

 

 102 

 120 

 32 

 150 

 93 

 

32

 

 

86

 

143

 134 

 94 

 

217

 

154

 

 

262

 

180

 

EX3G-70H

 148 

 212 

 40 

 194 

 

138

 

※ 更多规格批量客户可定制

EX

3G

-100HA

6

13

1

10

11

9

4

3

2

5

7

8

14

12

15

16

13

6

10

11

EX

3G

-

7

0H

3

2

15 8

14 9 7

5

1

4

8

FG 0V 24V

PLC

 

progrm

 

port

/

optional

 

HMI

 

232

 

port

HMI

 

download

 

port

PLC 

operating

 

switch

EX

3G

-

43HB

/

H

Graph3

 

D

A0

D

A1

GND

AD0

AD1

AD2

AD3

GND B A

Y13

Y12

Y11

Y10

Y07

Y06

Y05

Y04

Y03

Y02

Y01

Y00

COM

USB 

port

/

optional

 

SD

 

card

(

HB

 

can

'

t

 

support

)

 

X13

X12

X11

X10

X07

X06

X05

X04

X03

X02

X01

X00

COM

FG 0V 24V

Y13

Y12

Y11

Y10

Y07

Y06

Y05

Y04

Y03

Y02

Y01

Y00

COM

D

A0

D

A1

GND

AD0

AD1

AD2

AD3

GND B A

X13

X12

X11

X10

X07

X06

X05

X04

X03

X02

X01

X00

COM

Graph

 4 EX

3G

-43

KH

(50)

PLC

 

USB

 

program

 

port

FG 0V 24V

RS232/RS485(

optional

)

HMI

 

download

 

port

Y21

Y20

Y17

Y16

Y15

Y14

COM3

Y13

Y12

Y11

Y10

COM2

Y07

Y06

Y05

Y04

COM1

Y03

Y02

Y01

Y00

COM0

X23

X22

X21

X20

X17

X16

X15

X14

X13

X12

X11

X10

COM

X07

X06

X05

X04

X03

X02

X01

X00

COM

Graph

 

5

 

EX3G-70H

PLC

 

operating

 

switch

PLC

 

prgram

 

port

X

24

X

25

X

26

X

27

A

D

07

A

D

05

A

D

00

G

N

D

G

N

D

D

A

00

D

A

06

A B Y

22

Y

23

A

D

06

A

D

04

A

D

03

A

D

02

A

D

01

D

A

01

D

A

02

D

A

03

D

A

04

D

A

05

D

A

07

PLC

 

download

 

port

EX3G-70KH

30DI/30DO

217

1

54

2

26

*1

63

*

35

.

6

16AD/8DA

PLC

 

USB

 

program

 

port

PLC

 

progrm

 

port

/

optional

 

HMI

 

232

 

port

PLC 

operating

 

switch

HMI

 

download

 

port

USB 

port

/

optional

 

SD

 

card

Ethernet

 

port

 (

optional

)

USB 

port

/

optional

 

SD

 

card

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