Conveying & Hoisting Solutions Star Installation And Operating Instructions Manual Download Page 2

 

Form 3000 

Issued 15

th

 May 2013 

 

 

Page 2 of 7 

 

 

Do not allow the Hoist or load to enter the NO GO Zone for Power Lines. 

 

Prevent moisture from coming into contact with leads and plugs. 

 

Do not alter or tamper with electrical parts. 

Explosion 

Low 

 

Before use, ensure there are no explosive substances present near the Hoist. 

 
 

2.3

 

Certification 

Certification to operate this equipment is not required. The person with control or management of the workplace must ensure that: 

 

the Operator is at least 18 years old  

 

the Operator is competent to operate the equipment 

 

a Dogman or Rigger is used to load the hoist if slinging practices are required. 

 

2.4

 

Incident Notification 

The employer, as defined by the Regulations referred to below, who has management or control of the workplace must be aware 
that they may have an obligation to notify WorkCover of any incidents involving this equipment. Refer to the Occupational 
Health and Safety Act and the Occupational Health & Safety (Incident Notification) Regulation(s) applicable to your State. 

 

2.5

 

Inspections 

Before the start of each work period, the person operating the Hoist should: 

 

Ensure the work area is clean and well arranged. 

 

Check the electric cable and plug for damage. 

 

Check the wire rope for damage and wear. Run the hook down to the ground and then, using gloves, pull out the wire rope 
while pressing the DOWN button. Once all the rope has been withdrawn, inspect the rope looking for kinks, bends, twists 
flattened areas or other defects. Do not use the Hoist if the wire rope is damaged. Rewind the wire rope onto the winch drum, 
keeping tension on the wire rope so that it wraps tightly and neatly. Ensure kinks or bends are not put into the wire rope 
during this process. Untidy loosely wrapped wire rope can lead to damage or failure of the wire rope. 

 

Check the hook and safety latch. Ensure the latch closes properly below the hook tip. 

 

Inspect the mounting of the Hoist and ensure all fittings are tight and/or secured. Ensure the locking pin on the mounting 
Yoke is in place and locked. 

 

Inspect the load carrying devices and ensure they are undamaged. 

 

Check the operation of the Upper Travel Limit Switch. 

 

Ensure barricading and signage is present and legible. 

 

3.

 

Specifications 

Item 

Units 

Specification 

Power 

V, Hz 

240, 50 

Drive Rating 

kW 

1.0 at 2800rpm 

Operating Time (Duty Cycle) 

ED% 

60 

Wire Rope size, construction, minimum breaking strain 

mm, -, kN 

5, 18x7 non rotating, 12.1 

Lifting speed 

m/min 

32 

Mass basic unit, scaffold clamp, floor to ceiling prop, tripod frame, window frame 

kg 

52, 16, 60, 95, 31 

Outreach from pivot point 

mm 

800 to 1050 

Minimum Headroom 

mm 

410 

Noise emission 

DB (A) 

80.0 

 

4.

 

Description 

4.1

 

General View 

 

 
 
 
 
 
 
 
 
 

Fig.1:  Star winch / motor unit with mounting Yoke 
 

 

Index 

 
1: Winch head 
2: Motor & gearbox 
3: Mounting tube 
4: Upper Travel Limit 
5: Wire rope 
6: Load hook assembly 
7: Power lead & plug 
8: Hand Control socket 
9: Yoke 
10: Slew release 
11: Mounting tabs 
12: Folding Cotter Pin. 
13. Securing Pin with     
      Cotter Pin 

10 

11 

12 

13 

Summary of Contents for Star

Page 1: ...r collapsing Moderate Ensure the lifting wire rope is in good order and wrapped neatly on the winch drum Poorly wrapped rope can lead to rope failure causing the load to fall resulting in death or injury Ensure the supporting structure is adequate Check the Hoist has been correctly installed and that all locking pins and keepers are in place Check the Upper Travel Limit Switch operates correctly r...

Page 2: ...n withdrawn inspect the rope looking for kinks bends twists flattened areas or other defects Do not use the Hoist if the wire rope is damaged Rewind the wire rope onto the winch drum keeping tension on the wire rope so that it wraps tightly and neatly Ensure kinks or bends are not put into the wire rope during this process Untidy loosely wrapped wire rope can lead to damage or failure of the wire ...

Page 3: ...oist in the new position by moving the locking lever 1 back to it s 6 Fig 3 Hand Control Fig 2 Hand Control with Emergency Stop 3 4 4 3 2 1 1 5 5 Index 1 Hanging hook 2 EMERGENCY STOP 3 UP button 4 DOWN button 5 Connecting lead Index 1 Hanging hook 3 UP button 4 DOWN button 5 Connecting lead Fig 4 Upper Travel Limit Switch Up motion may be stopped by the hook assembly striking the bar and operatin...

Page 4: ... Caution do not allow the hook to land and the wire rope to become loose on the drum See Chapter 2 2 Risk Assessment for the hazards involved and chapter 2 5 Inspections for corrective action 3 Attach the load as required Refer to Chapter 2 3 Certification 4 Press and hold the UP button to raise the load to the required height Refer to Chapter 5 2 Switching On and Off 5 Slew the Hoist so that the ...

Page 5: ...pport the loading imposed and that the brickwork extends above and over the window opening With hollow block brickwork use load distributing bearers between clamp arms and wall 8 2 Scaffold Bracket 1 The scaffold clamp 21 is fastened to the scaffolding with the scaffold coupling 2 To prevent falls fit handrail tubes each screwed to two vertical frames with 90 degree couplings 32 3 In addition to t...

Page 6: ...pening widths from 700mm onwards Telescopic from 2300 to 3250mm Attention when used on balconies etc the balcony must not be overloaded by the hoist 1 Install the floor to ceiling tie 33 by screwing out the lower spindle 35 between the ceiling and floor with the large end plate 34 at the top and set up in such a way that the boom is stopped in the swung out position 2 Hang the swivel arm hoist and...

Page 7: ...Form 3000 Issued 15th May 2013 Page 7 of 7 9 Removal Have the work area cordoned off and warning signs erected Disassembly of the hoist is carried out in reverse order to the installation ...

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