Controls EMGRT1 Product Manual Download Page 6

                       CONTROLS, INCORPORATED 

C O N T R O L   S Y S T E M S   &   S O L U T I O N S  

                                                                                                            
                                                                                                                  - 5 - 

 

4)  Engine Start & Stop 

4.1  The controller is manual and auto start capable.   

4.1.1  Manual Start – With the key in the manual start position, a display message of “Press Enter to Start” 

will appear.  Pressing the Enter button will crank the engine.  The engine is shut down by turning the 
key to the Off position. 

4.1.2  Auto Start - Single or Dual Float  - USE TWO NORMALLY OPEN CONTACTS WHICH WHEN BOTH 

ARECLOSED, THE CONTROLLER WILL START THE ENGINE.  WHENTHE LOW FLOAT OPENS, 
THE ENGINE WILL BE STOPPED.   

5)  Engine Speed Control (Throttle Control) 

5.1 None 

 

6)  Engine Faults  

6.1 Engine Faults - In the case of an engine parameter is measured outside of the normal operating range, the 

control panel will shut the engine down by opening the run circuit.  A red LED will illuminate above the LCD 
display and the LCD will display a text message describing which shutdown occurred. 

6.1.1  Low Oil Pressure  - Engine shutdown if below 15 PSI for 5 seconds. 

6.1.2  High Engine Temperature – Engine shutdown if above 235 degrees F for 5 seconds. 

6.1.3  Over Speed – Engine RPM is above 2550 for 1 second. 

6.1.4  Low Fuel Level – Fuel Level is measured below 1% for 5 seconds. 

 

7)  Controller Specific Alarms 

7.1  The controller monitors additional “system” inputs directly including:  

7.1.1  Emergency Stop (Digital) - An Emergency Stop button can be attached to Term 12 on the control 

board.  Use a normally open button, which closes to ground.  A shut down will occur when active. 

7.1.2  Fuel Level Sender (Analog) - A Fuel Level Sender can be attached to Term 7 on the control board.  

Use a 240 to 33 ohm scale for a 0 to 100% display.  Attaching a fuel sender will automatically change 
the LCD to display Fuel Level.  A pre alarm is programmed at 20%.  A shutdown is programmed at 
1%.   

7.1.3  Low Water Level Switch (Digital) - A Low Water Level switch can be attached to Term 5 on the control 

board.  Use a normally open switch, which closes to ground.  A shut down will occur when active.  

7.1.4  Low Oil Level Switch - A Low Oil Level switch can be attached to Term 6 on the control board.  Use a 

normally open switch, which closes to ground.  A shut down will occur when active.  

7.2  In the case of a fault, the engine will be shut down, the red LED will illuminate and a message will appear on 

the digital display defining the specific shutdown condition. 

7.3  To clear alarms, it is necessary to eliminate the cause of the alarm and cycle power to the controller (turn off 

and back on). 

 

 

 

 

 

Summary of Contents for EMGRT1

Page 1: ...er EMGRT1 Customer The Gorman Rupp Company Revision 2 0 ______________________________________________________________________________________________________________________________________ Copyright...

Page 2: ...ngine When engine is started manually the controller will operate To stop the engine the key needs to be switched to the Off position B Automatic Engine Start Stop 1 For auto start place key in the Au...

Page 3: ...is plug play with all engine and accessory connectors incorporated into the enclosure 1 3 The backlit digital display is 1 H x 4 W with two rows of 16 characters Character height is approximately 1 4...

Page 4: ...time display parameter are Water Temperature Degrees F Battery Voltage Engine RPM Fuel Level if fuel level sender installed Oil Pressure PSI Engine Hours 2 3 Menu Enter Buttons To access and scroll me...

Page 5: ...ws that are removable for internal access 3 3 The controller is plug play with all engine and accessory connectors incorporated into the enclosure These connections include Engine Harness Connector 16...

Page 6: ...6 1 4 Low Fuel Level Fuel Level is measured below 1 for 5 seconds 7 Controller Specific Alarms 7 1 The controller monitors additional system inputs directly including 7 1 1 Emergency Stop Digital An E...

Page 7: ...Pin C Oil Pressure Pin F Battery Pin G Battery to Alt Excite Pin R Battery to Fuel Solenoid Pin J Battery to Pre Heat Relay Pin P MPU Pin A MPU 8 2 Float Connection The controller is connected to the...

Page 8: ...ss ENTER to freeze that digit and move to the next one on the right 4 Repeat steps 2 and 3 until all digits have been set After the final digit is set the brackets automatically disappear 5 Press the...

Page 9: ...y default settings can be reset in two ways 9 4 1 Reset Procedure See picture below 1 Turn the key to the Auto position 2 Open the enclosure to access the circuit board 3 Make connection between two p...

Page 10: ...Digital Input 1 Low Water Level Na Yes Digital Input 2 Low Oil Level Na Yes PA Pre Alarm A Alarm AWRO Alarm While Running Only RPM Calibration Speed Set Procedure Your control system may need to be ca...

Page 11: ...x 3 MPU 18 Battery Positive Relay Common 4 MPU 19 5 Fuel Level Sender 240 33 ohm 20 Alternator Excite D 6 Low Water Level Switch 21 Power Crank Solenoid 10A DC Max 7 Low Oil Level Switch 22 Fault Comm...

Page 12: ...S 11 10 2 TTL Outputs 10 2 1 When active the outputs sink to 0 VDC 10 2 2 When not active the outputs stay at 5 VDC 39 Low Oil Pressure Shutdown 40 High Temp Shutdown 41 Low Fuel Level Shutdown 42 Ov...

Page 13: ...harging Battery System The Self Charging Battery System SCBS included with this control is designed to maintain a high level of battery capacity during extended periods of standby operation However ca...

Page 14: ...ions must be met if warranty is valid Seller will not be liable for any damage done by unauthorized repair work unauthorized misapplication in non suitable environment In no event shall the Seller be...

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