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                                           CONTROLS, INCORPORATED 

C O N T R O L   S Y S T E M S   &   S O L U T I O N S  

                                                                                                            

- 7 - 

 

ENGINE ALARMS, CODES AND MESSAGES  

ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS 

It is important to understand panel operation with respect to engine safety protections, alarms, and 
fault codes.  The panel operates with J1939 engines.  These engines have an ECU (engine control 
unit) which is essentially a computer that runs the engine.  When engine parameters are out of 
normal operating ranges, the ECU takes specific actions which can include the following: 

1)

 

Broadcast a trouble code  

2)

 

Broadcast a red or yellow lamp 

3)

 

De-rate the engine 

4)

 

Shut down the engine 

5)

 

Turn on alarm horn 

It is the engine ECU that de-rates or shuts down the engine when it is not operating within normal 
parameters.  This includes more common shut downs like high engine temperature and low oil 
pressure but can encompass a large range of parameters depending on the ECU. 

PANEL ALARM ANNUNCIATION AND CODE READER 

This panel is configured to operate with standard J1939 engines where engine de-rate and 
shutdowns are managed by the engine ECU.  The panel communicates with the engine ECU and 
serves as a trouble code reader.  When the engine ECU broadcasts a trouble code (called an 
SPN.FMI code) the panel does the following: 

1) 

Illuminates the appropriate LED indicator lamp 

a.

 

Yellow Lamp = Alarm 

b.

 

Red Lamp = Engine Shut Down 

2) 

Displays the trouble code (standard SPN.FMI code) 

3) 

Displays a code description on the LCD screen   

4) 

Displays the occurrence count of the code 

 

 

Occurrence 

Count 

Red Lamp 

Code 

Description 

SPN.FMI 

Code 

Summary of Contents for C4F-C10185-44

Page 1: ...C4F C10185 44 Revision 2 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sh...

Page 2: ...NGINE ALARMS CODES AND MESSAGES 7 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANEL SPECIFIC ALARMS...

Page 3: ...standard up and down throttle between the minimum and maximum selections The ramp rate is the rate of acceleration in rpm s per second The control panel uses J1939 throttle also called torque speed c...

Page 4: ...ual the panel operates the throttle by pressing the up and down buttons An arrow will indicate increasing or decreasing engine speed Hydro Throttle Control Opening and closing the hydro Throttle Switc...

Page 5: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 4 MODULE CONNECTORS Primary Connector 14 Pin Secondary Connector 23 Pin...

Page 6: ...14 DI 1 Hydro Throttle Secondary Connector 23 Pin Pin Function Pin Function Pin Function 1 Relay 5 9 Relay 5 6 Common 16 Relay 6 2 DI 10 10 DI 14 17 DI 2 Override 3 DI 11 11 DI 15 18 DI 3 E Stop 4 DI...

Page 7: ...nnector Pin Function B Battery Positive E Battery Negative G Key On Power D Crank Signal V J1939 High U J1939 Low J Alternator Excite P Fuel Level L Analog Throttle Emulator M Analog Throttle Emulator...

Page 8: ...r shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large range of para...

Page 9: ...lity to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the control panel has its own Alarm Event Log...

Page 10: ...ss Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High...

Page 11: ...onnector Pin Analog 1 Function Fuel Level Terminal Strip 3 Digital Inputs Input Heading Default Connector Pin Digital 1 Normally Open Terminal Strip 1 Function Hydro Throttle Message None Check Always...

Page 12: ...position 2 A shut down will occur when active Wire as a normally open close to ground circuit Note Shut Down Override will disable this function For normally closed requirements circuit board mounted...

Page 13: ...ONITORING Off Always Run Describes when the parameter will be monitored for alarm conditions Run refers to when the engine is running Off disables the alarm conditions Always enables the alarm constan...

Page 14: ...tive Initial State Off Relay 2 Function Fuel Run 21 Pin G Polarity Positive Initial State On Relay 3 Function None Polarity Positive Initial State Off Relay 4 Function None Polarity Positive Initial S...

Page 15: ...reater than 600 Typically used to drive an auxiliary circuit such as louvers or send a signal to a monitoring station g Low Oil Press Alarm Relay closes if a low oil pressure shutdown is detected h Hi...

Page 16: ...tion is broadcast from the engine ECU and is captured and displayed by the panel The panel includes an Emissions Parameters viewing menu that allows the operator to view the following emissions relate...

Page 17: ...Filter lamp will illuminate with the display message shown above The operator can press the ENTER button for Yes to allow the regeneration to initiate or the MENU button for No to delay the regenerati...

Page 18: ...rd Regeneration If the operator selects ENTER for yes the panel will show the RPM May Increase message and ask the operator to respond by pressing the MENU button for no or the ENTER button for yes Th...

Page 19: ...Y S T E M S S O L U T I O N S 18 The regeneration active lamp illuminates during the regeneration process The DFP lamp stays illuminated until the engine ECU determines that a regeneration is no longe...

Page 20: ...for inhibiting a regeneration process The first method is to answer No to the Regen Request message when it appears on the display The second method is to select Inhibit Regen in the Emissions Config...

Page 21: ...on to enter the menu Press the DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press the ENTER button to bring up brackets Press UP arrow butt...

Page 22: ...t Log View Last 32 Events Start Stop Alarms Alarms Event Log View Last 32 ECU and Controller Alarms Engine Identification Engine Model View Engine Serial View Module Information Control Unit Part View...

Page 23: ...nfiguration Output Relay Selection 1 8 Relay Function Selection Relay Polarity Positive Invert Relay Initial State Relay Allow Power Down 5 Throttle Configuration Throttle Type Throttle Type Selection...

Page 24: ...t Check On Off Low Battery Volt Pre Alarm Selection High Battery Volt Pre Alarm Selection Battery Volt Trim Setting Over Speed Alarm On Off Over Speed Alarm RPM Setting Over Speed Alarm Time Delay Sel...

Page 25: ...val Default 250 Hrs 1st Service Warning Interval Default 75 Hrs 1st Service Required Interval Default 100 Hrs 12 Emissions Configuration DEF Level Check Low DEF Pre Alarm Low DEF Alarm DEF Alarm Delay...

Page 26: ...t Temperature 1 Engage Delay 1 Engage Interval 1 Release Trip 1 Release Speed 1 Release Load 1 Release Delay 1 Release Interval 2 Engage Trip 2 Engage Speed 2 Engage Load 2 Engage Delay 2 Engage Inter...

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