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                                           CONTROLS, INCORPORATED 

C O N T R O L   S Y S T E M S   &   S O L U T I O N S  

 

                                                                                                            

                                                                                                                  - 11 - 

 

f.

 

Engine Run - Relay will be active when engine RPM is greater than 600.  Typically used 
to drive an auxiliary circuit such as louvers or send a signal to a monitoring station. 

g.

 

Low Oil Press Alarm - Relay closes if a low oil pressure shutdown is detected.  

h.

 

High Coolant Temp Alarm - Relay closes if a high engine temperature shutdown is 
detected.  

i.

 

Over Speed Alarm - Relay closes if an over speed shutdown is detected.  

j.

 

Over Crank Alarm - Relay closes if an over crank alarm is detected.  

k.

 

Low Fuel Level Alarm - Relay closes if a low fuel level shutdown is detected.  

l.

 

Fuel / Run - Relay will be active during an engine start request and while the engine is 
running.  Used to drive the engine’s ECU circuit.  Also active when requesting active and 
stored J1939 codes. 

m.

 

Custom 1 - Reserved for OEM applications. 

n.

 

Preheat - Relay will be active during programmed preheat period.  Used to drive a 
preheat relay. 

o.

 

Crank - Relay will be active during auto crank period.  Used to drive a starter relay. 

p.

 

Start & Alarm Horn - Relay will be active during auto start delay period.  Typically used 
to drive the low side of an alarm horn or light. 

q.

 

Clutch 1 - Closes when Clutch 1 conditions are met. 

r.

 

Clutch 2 - Closes when Clutch 2 conditions are met. 

s.

 

Throttle B0 - Reserved for OEM applications. 

t.

 

Throttle B1 - Reserved for OEM applications. 

RELAY POLARITY 

a.

 

Positive - Relay acts as a normally open contact. 

b.

 

Invert - Relay acts as a normally closed contact. 

 

RELAY INITIAL STATE 

a.

 

On - Relay is activated upon power up. 

b.

 

Off - Relay is not activated upon power up. 

Summary of Contents for C3M-G7230-AS

Page 1: ...C3M G7230 AS Revision 1 1 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Shar...

Page 2: ...PIN CONNECTOR PANEL CONNECTOR 5 16 PIN ENGINE HARNESS CONNECTOR FLOAT CONNECTOR 6 ENGINE ALARMS CODES AND MESSAGES 7 WARNINGS ALARMS ALARM EVENT LOG INDICATION LAMPS CONTROL PANEL SPECIFIC ALARMS AND...

Page 3: ...e start wire is not grounded SLEEP MODE To minimize current draw the panel goes into a sleep mode two minutes after being set in auto mode In sleep mode the display goes blank and the red lamp blinks...

Page 4: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 3 MODULE CONNECTORS Primary Connector 14 Pin Secondary Connector 23 Pin...

Page 5: ...d Power to C3M 5 Preheat Signal 12 Battery Negative 6 Battery Positive 13 Fuel Level Sender Input 7 N A 14 Remote Start Input SECONDARY CONNECTOR 23 Pin Pin Function Pin Function Pin Function 1 9 16 2...

Page 6: ...PE 16 Pin Engine Harness Connector Pin Function S Battery Positive F Battery Negative R Key On Power Fuel Run Signal J Preheat Signal D Crank Signal C Oil Pressure Sender Input H Engine Temperature Se...

Page 7: ...rol panel Note Must use normally open contacts of the floats Controller will start engine when floats are closed Engine will stop upon float circuit opening SINGLE FLOAT Pin Function 1 Float Common 2...

Page 8: ...ssage appears on the display identifying the cause ALARM EVENT LOG The Alarm Log creates an entry allowing the service and or operator to view the last 32 events An event is considered either a warnin...

Page 9: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 8 INDICATION LAMPS The panel has two lamp indicators Engine Fault Shutdown Lamp Engine Warning Lamp...

Page 10: ...ss Pre Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High...

Page 11: ...f Relay 4 Function Crank 16 Pin Connector D Polarity Positive Initial State Off RELAY FUNCTIONS Available relays can be assigned for different uses a None Assign to none when not used b Pre Alarm Rela...

Page 12: ...and while the engine is running Used to drive the engine s ECU circuit Also active when requesting active and stored J1939 codes m Custom 1 Reserved for OEM applications n Preheat Relay will be activ...

Page 13: ...ntervals will automatically be incremented to the Next Service Warning Interval and the Next Service Required Interval as programmed into the controller After resetting the interval the controller wil...

Page 14: ...nu Auto Start Delay Default 10 seconds Pre Heat Time Default 0 seconds Crank Time Default 10 seconds Crank Rest Time Default 10 seconds Warm Up Speed Default 800 rpm Warm Up Time Default 10 seconds Pr...

Page 15: ...croll menu options Press UP arrow button to enter menu Press DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press ENTER button to bring up br...

Page 16: ...e Version View Controller Setup Menus Input Configuration 1 PASSWORD PROTECTED Output Configuration 2 Throttle Configuration 3 Engine Safety Configuration 4 Module Configuration 5 CAN Configuration 6...

Page 17: ...Action Message When Active Delay Digital Input 8 Setup NO NC Action Message When Active Delay Digital Input 9 Setup NO NC Action Message When Active Delay 2 Output Configuration Relay Output 1 Setup F...

Page 18: ...Engine Temperature Alarm Time Delay Selection Battery Volt Check On Off Low Battery Volt Pre Alarm Selection High Battery Volt Pre Alarm Selection Battery Volt Trim Setting Over Speed Alarm On Off Ove...

Page 19: ...ge Delay Selection Recharge Run Time Selection Next Recharge Time Interval Selection 8 Auto Operation Settings Start Stop Input Floats Transducer Menu options changed based on start stop input selecte...

Page 20: ...tch Configuration 1 Engage Trip 1 Engage Speed 1 Engage Load 1 Engage Delay 1 Engage Interval 1 Release Trip 1 Release Speed 1 Release Load 1 Release Delay 1 Release Interval 2 Engage Trip 2 Engage Sp...

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