Control Techniques 0471-0144-02 Installation Manual Download Page 1

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Installation Guide

Part Number: 0471-0144-02
Issue Number: 2

SPM Power Selector
Module

Summary of Contents for 0471-0144-02

Page 1: ...www controltechniques com Installation Guide Part Number 0471 0144 02 Issue Number 2 SPM Power Selector Module ...

Page 2: ...osal Nevertheless when the products eventually reach the end of their useful life they must not be discarded but should instead be recycled by a specialist recycler of electronic equipment Recyclers will find the products easy to dismantle into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured wi...

Page 3: ...Rating label 8 2 3 Items supplied with the module 9 3 Mechanical installation 10 3 1 Dimensions and mounting holes 10 4 Electrical installation 12 4 1 SPM Power Selector Module 12 4 2 Terminal descriptions 13 4 3 SPM Power Selector Module control connections 14 4 4 SPM Power Selector Module power connections 16 4 5 Operating status LEDs 17 4 6 Power cycling 17 4 7 SPM Power Selector Module configu...

Page 4: ...ssional assemblers who are familiar with requirements for safety and EMC The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Refer to the User Guide An EMC Data Sheet is also available giving detailed EMC information EN 61800 5 1 2007 Adjustable speed electrical power drive systems safety requirements el...

Page 5: ...tions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections With the sole exception of the SAFE TORQUE OFF function none of the drive functions must be used to ensure safety of personnel i e they must not be used for s...

Page 6: ...oduct is used must comply with the following directives 2006 42 EC Safety of machinery 2004 108 EC Electromagnetic Compatibility 1 8 Motor Ensure the motor is installed in accordance with the manufacturer s recommendations Ensure the motor shaft is not exposed The values of the motor parameters set in the drive affect the protection of the motor The default values in the drive should not be relied...

Page 7: ...tems The SPM Power Selector Module is an interface device that allows the user to easily connect or disconnect a Unidrive SPM module from a Unidrive SPM parallel drive system The SPM Power Selector Module can connect or disconnect the parallel cable connections between Unidrive SPM Power Modules and also provides relay outputs to allow switching of power contactors The SPM Power Selector Module ca...

Page 8: ...e week in which the module was manufactured Example A date code of S40 would correspond to week 40 of year 2009 IP 20 RoHS Compliant S N 3000005001 SPM POWER SELECTOR I P 24 VDC 12W 3A F Made in UK www controltechniques com Please read the manual S38 Issue 01 00 Model description Date code IP rating Approvals Input voltage rating Input fuse rating Serial number LISTED8D14 E171230 R UL approval Wor...

Page 9: ...SPM Power Selector Module Paralleling cables are available in both 1m and 2m lengths and may be purchased directly from Control Techniques Table 2 2 Ordering paralleling cables Description Part component Quantity Power contactor connector 1 Control connector 1 M5 Lock nut 1 1m Paralleling cable 1 Mounting screws are not provided with the SPM Power Selector Module The SPM Power Selector Module is s...

Page 10: ...PM Power Selector Module is only suitable for surface mounting Figure 3 1 Mounting the SPM Power Selector Module Table 3 1 Mounting hole identification 54mm 2 12in 200mm 7 87in 170mm 6 63in 30mm 1 18in 53 5in 2 11in 4 0mm 0 16in 4 5mm 0 18in 187mm 7 36in There are different sizes of through holes on the SPM Power Selector Module which are provided for various purposes Table 3 1 below details the p...

Page 11: ...mation Product information Mechanical installation Electrical installation Parameter setup Diagnostics Technical data Figure 3 2 Cable management hole detail 170mm 6 63in 76 2mm 43 0mm 77 0mm 93 0mm 127 0mm 143 0mm 8 0mm 170mm 6 63in 6 0 Typ 4 places 6 0 Typ 6 places 92 2mm 120 7mm 136 7mm 8 0mm ...

Page 12: ...SPM Power Selector Module Figure 4 1 Power supply and control connections Control connections External 24Vdc 1A supply 0V common Digital output Master mode select Contactor power supply SPM Power Selector Module To Contactor K1 Relay 1 1 2 5 7 6 4 3 8 Relay 2 F1 F2 To Contactor K2 To Contactor K3 To Contactor K4 Contactor connections 1 2 3 4 5 PS TRIP POWER SEQ 1 2 MASTER PM ON PS ON CONTACTOR CON...

Page 13: ...NING Provide a fuse or other over current protection device in the contactor relay circuit with a rating not greater than that specified in section 7 3 Fusing on page 29 WARNING Do not attempt to carry out internal repairs Return faulty units to the supplier for repair WARNING Contactor terminal Function Control Function 1 Contactor 1 2 power supply 1 24 Vdc 2 Contactor output 1 2 0 Volt 3 Contact...

Page 14: ...nd 5 on the SPM Power Selector Module to select between Master 1 and 2 When the switch is open Master 1 Parallel module operation is selected Master 1 indicator LED will be lit and relay contacts 5 6 and 7 8 are closed When the switch is closed Master 2 Single module operation is selected Master 2 indicator LED will be lit and relay contacts 1 2 and 3 4 are closed Table 4 2 Selection of operating ...

Page 15: ... as shown in Figure 4 4 below The screw locks on the parallel cable must be fully tightened Figure 4 4 Connection of parallel cables Additional SPM paralleling cables may be required depending on the configuration or type of installation see section 2 2 Ordering paralleling cables on page 9 for details SPM power module fitted with master control pod Paralleling cable Output from master to slave In...

Page 16: ...r contactor coils at input control terminals 1 3 5 and 7 on the SPM Power Selector Module should be protected with the appropriate fuse The output motor contactor terminals on the SPM Power Selector Module 2 4 6 8 are connected directly to the output motor contactor coils Ground connections to the SPM Power Selector Module should be made using the ground stud on the module as shown in Figure 4 5 F...

Page 17: ...ed before the Unidrive SPM power and control modules are powered up Failure to do so will cause the POWER SEQ LED to light on the SPM Power Selector and the Unidrive SPM will trip When the 24V supply is applied to the SPM Power Selector Module the PS ON LED will light along with either the Master 1 or Master 2 LED depending on the state of the Master mode select input When the Unidrive SPM power m...

Page 18: ...nfiguration Unidrive SPM power and control modules along with the SPM Power Selector Module must be powered down when changing operating modes NOTE A maximum of 10 SPM Power Modules may be paralleled The combined length of all paralleling cables between the power modules and the SPM Power Selector Modules must be no more than 20m in total A 1m paralleling cable is supplied with the SPM Power Selec...

Page 19: ...n in Figure 4 7 and Figure 4 8 if drive 1 is connected to Motor 1 and drive 2 is connected to Motor 2 drive 1 and 2 can be paralleled together to run a larger motor Motor 3 Figure 4 7 Configuration 1 An additional SPM paralleling cable will need to be obtained for this configuration as each SM Control Slave module and SPM Power Selector Module is supplied with one paralleling cable as standard Mas...

Page 20: ...Power Selector Module When the Master Mode Select switch is open OFF Master 1 is selected providing parallel operation of the power modules with Motor M3 connected When the switch is closed ON Master 2 mode is selected enabling single module operation of the power modules with motors M2 and M1 connected K1 to K4 are the contactors for selecting the load U U V V W W K1 K3 K4 K2 To SPM Power Selecto...

Page 21: ...r modules is more than two the system could be configured as shown below in Figure 4 9 Figure 4 9 Interconnection when using more than two SPM modules Master Mode Select Switch Selected Mode Mode of Operation Open Master 1 Parallel Operation of Power Modules Contactors K3 and K4 are Closed Motor M3 Selected Closed Master 2 Single Module Operation Contactors K1 and K2 are Closed Module 1 Master con...

Page 22: ...number and length of parallel cables being used Refer to section 4 7 SPM Power Selector Module configurations on page 18 to determine the maximum number of SPM Power Modules which can be paralleled in this or any other configuration Required Number of SPM Power Selector Modules N 1 Where N Number of power modules If more than two motors are to be used with this configuration an SM Applications mod...

Page 23: ...Diagnostics Technical data Figure 4 11 SPM Power Selector Module utilizing three SPM drives and a motor L 1 L 2 Unidrive SPMD SPMA 1 To SPM Power Selector Module 1 contactor terminal 6 K2 To SPM Power Selector Module 2 contactor terminal 6 Contactor supply L 1 L 2 L1 L2 L3 Unidrive SPMD SPMA 2 Unidrive SPMD SPMA 3 U V W U V W U V W K1 M1 K1 K2 are the contactors for selecting the load ...

Page 24: ...ck diagram for configuration 3 is shown in Figure 4 13 The items shown in Figure 4 13 may be required for this configuration Figure 4 13 Configuration 3 SPM Power Selector 1 SPM Power Selector 2 Module 1 Module 2 Module 3 SPM Power Selector 4 SPM Power Selector 5 Module 4 Module 5 Module 6 SPM Power Selector 3 Slave Master 1 Master 2 Slave Slave Slave Slave Master 1 Master 2 Master 1 Master 2 Mast...

Page 25: ...lel SPM power module operation The following parameters will ensure the correct current ratings limits are applied to prevent an overload condition when operating at lower power rating with a single SPM power module Pr 5 07 Motor rated current Pr 5 10 Power factor Pr 4 05 Motoring current limit Pr 4 06 Regen current limit Pr 4 07 Symmetrical current limit Pr 4 24 User Maximum current scaling Maste...

Page 26: ...d motors are configured in accordance with Figure 4 7 on page 19 then 1 The motor map parameters for motor 1 M1 should be loaded into the SM Control Master Module 1 2 The motor map parameters for M2 should be loaded into SM Control Master Module 2 3 The motor parameters for M3 should be loaded into the second motor map Menu 21 of the SM Control Master Module 1 5 2 2 Configuration 2 If the Unidrive...

Page 27: ... the diagnostic section of the Unidrive SPM User Guide The following table details the possible trips indicated via the status LEDs on the SPM Power Selector Module and diagnosis Trip No Diagnosis Unid P Power module undefined trip Check all the interconnection parallel cables between power modules Ensure the correct power up sequence is used The SPM Power Selector must be powered up before the Un...

Page 28: ...300mA Max Recommended power supply 24Vdc 1A 2 0V common 3 Digital output Voltage 0V with Master 1 selected 24V with Master 2 selected Maximum output current 16mA 4 5 Master Mode Select A switch connected between terminals 4 and 5 will enable switching between operating modes Master 1 and Master 2 1 Contactor 1 2 Power Supply 2 Contactor Output 1 3 Contactor 1 2 Power Supply 4 Contactor Output 2 Co...

Page 29: ...er supply fuses F1 is 3A 50Vdc This information is stated on the SPM Power Selector rating label Ensure that the contactor supply is appropriately fused as detailed in section 7 2 7 4 IP rating The SPM Power Selector Module is rated to IP 20 5 Contactor 3 4 Power Supply 6 Contactor Output 3 7 Contactor 3 4 Power Supply 8 Contactor Output 4 Contact Voltage Rating 240 Vac Installation over voltage c...

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