Contour Hardening realpower Owner'S Manual Download Page 1 | Manualshive

Page: 1 / 15

Contour Hardening realpower Owner'S Manual Download Page 1

Rev. 6: 4/18/2007

CHASSIS INTEGRATED AC GENERATOR

OWNER’S MANUAL

Designed & Manufactured By

8401 Northwest Boulevard

Indianapolis, Indiana 46278

(888) 867-2184

Fax (317) 879-2484

www.realacpower.com

For customer assistance, please call (888) 867-2184

1
2
3
...
»

Summary of Contents for realpower

Page 1: ...ASSIS INTEGRATED AC GENERATOR OWNER S MANUAL Designed Manufactured By 8401 Northwest Boulevard Indianapolis Indiana 46278 888 867 2184 Fax 317 879 2484 www realacpower com For customer assistance please call 888 867 2184 ...

Page 2: ...ION 9 OPERATION 10 MAINTENANCE 13 TROUBLE SHOOTING 14 COPYRIGHT 2006 by Contour Hardening Inc All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Contour Hardening Inc Real Power is a trademark of Contour Hardening Inc Ford is a registered trademark and or service mark of Ford Motor Company GM i...

Page 3: ...nt of the defective part s and repair the System PROVIDED the work is coordinated and completed by MANUFACTURER S DESIGNATED TECHNICIANS For confirmed and approved warranted repairs Manufacturer will pay for the parts and labor including diagnostic labor as outlined in the Flat Rate Warranty Schedule unless pre authorized by Manufacturer in writing Repair or replacement parts are also warranted fo...

Page 4: ...mited Warranty contact us by calling 888 867 2184 This Limited Warranty does not cover any failures or operating difficulties due directly or indirectly to normal or excessive wear collision negligence or accidents abuse misuse unauthorized modifications alterations or the use of add on or modified parts not supplied by the Manufacturer vandalism improper installation or improper maintenance or se...

Page 5: ...PLACEMENT PARTS THERETO SPECIFICATIONS ITEM DESCRIPTION 12kW Unit 15kW Unit 12 000 watts continuous rated at 60 Hz 15 000 watts continuous rated at 60 Hz Power Output 13 200 watts maximum peak for up to 2 hours in a 24 hour period 16 500 watts maximum peak for up to 2 hours in a 24 hour period Voltage Output 2 120 VAC 20 amp single phase duplex GFCI receptacles 1 240 VAC 30 amp single phase twist ...

Page 6: ...ended Do not let children handle machines tools or extension cords 4 Lethal voltage is present whenever the System is operating 5 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair 6 Do not go under vehicle whe...

Page 7: ...available from your Real Power licensed retailer installer To locate a retailer installer nearest you contact us by calling 888 867 2184 16 Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 17 Use proper size and type extension co...

Page 8: ...multiplying amps times voltage amps x voltage watts 5 Do not tamper with the drive engine governed speed The generator operates at a nominal speed of 3600 RPM Increases in speed will damage rotating parts of the generator Slower speeds may damage the generator or appliances connected to the generator due to low voltage 6 Always follow national and local safety codes 7 Do not start or stop the Syst...

Page 9: ...mental factor of 87 based on altitude in Denver approximately 1600 m and ambient temperature of 45 C 113 F 10 440 watts UNAUTHORIZED AND UNTESTED USE MISUSE The Real Power chassis integrated AC generation system was not designed or intended for use in on line control of devices or aircraft air traffic aircraft navigation or aircraft communications or in the design construction operation or mainten...

Page 10: ... it by multiplying amps times voltage amps x voltage watts APPLICATION TYPICAL WATTS Finishing Sander 190 5 Bench Grinder 220 1 4 Drill 300 Soldering Gun 300 6 Bench Grinder 400 790 F Heat Gun 400 3 8 Reversible Drill 450 Jigsaw 450 Standard Sawsall 480 4 1 2 Disk Grinder 600 1 2 Reversible Drill 700 10 Gallon Wet Dry Vacuum 900 6 Circular Saw 950 Router 1000 1200 F Heat Gun 1000 Disk Sander Grind...

Page 11: ...lled to the SET position momentarily OR Push the SET button or RESUME ACCELERATE button on the cruise control To Deactivate 1 Unplug all electrical devices from the Electrical Distribution Outlet box 2 Press the brake pedal 3 Turn the PTO switch if installed to the OFF position OR Turn the lighted rocker switch to the OFF non illuminated position 4 Release the parking brake 5 Your vehicle is now r...

Page 12: ...the vehicle s engine 7 Set the vehicle parking brake To Deactivate 1 Unplug all electrical devices from the Electrical Distribution Outlet box 2 Release the parking brake 3 Place the upfitter switch 4 if installed in the OFF position OR Turn the lighted rocker switch to the OFF non illuminated position 4 Your vehicle is now ready to drive as normal NOTE If the generator does not engage or if it ma...

Page 13: ...ove the rear dust cover on the generator 3 Wash the filter with warm water and mild soap 4 Re install the filter 5 Re install the dust cover 6 Re connect the vehicle battery and auxiliary battery cable if equipped 7 Never insert rags tools or any device into the generator openings Periodically operate the System Lubricate all drive shaft and pillow bearing grease points every 150 hours of operatio...

Page 14: ...licable GFCI outlet and or breaker to resume power If the generator will not engage when initiating the start protocol shut the vehicle off and check the Emergency Reset Switch to be sure it is in the ON or operating position Then reinitiate the start up procedure If the generator is running but no voltage is present follow the steps shown in the flowchart below Emergency Reset Switch ...

Page 15: ...mergency reset switch on Is overtemp light on Turn emergency reset switch on Clean generator filter Vehicle Running Generator Not Producing Voltage Restart vehicle Restart vehicle Contact your Real Power dealer or call 888 867 2184 for assistance NO YES NO YES YES NO ...

Reviews:

No comments