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Form No. R32.00    Rev. 4/99

SERVICE MANUAL

PVR15-Manifold Series Pump

Installation, Startup, Operating Instructions,Parts Pages, Repair Procedures

This service manual applies to products with Ordering
Codes like the sample in Figure 2.

INSTALLATION

PUMP DRIVE AND MOUNTING

When mounting the pump and motor, care must be
taken to align the pump and motor shafts within .003
T.I.R. direct inline through a jaw type/flexible web
coupling.  This is recommended for all Continental
pumps.  Tire-type flexing elements and chain-type
drives are not recommended.  With belt drives, please
consult factory.

To avoid axial and radical end loading of the pump
shaft, do not couple the pump and motor shafts rigidly.
Allow freedom at the coupling for the two shafts to ride
independently.

To prevent end loading, the space between the pump
and motor shaft ends should be ¾ inch for PVR15
pumps, or as the coupling manufacturer specifies.

PIPING AND RESERVOIR

The pump should be mounted with a minimum number
of elbows or fittings.  The pump suction should be at
least 1¼-inch tube/pipe for PVR15 pumps.

CAUTION -

 Before performing any service

operation on any pump, be sure that all
pressure has been relieved from BOTH
SIDES of the system.

CAUTION -

 Before performing any service

operation on any pump, disconnect or lock
off power supply.

CAUTION -

 Before starting pump, be sure

that any resulting machine function will not
endanger persons or equipment.

PRODUCT IDENTIFICATION

Each pump has an Ordering Code stamped on its
nameplate.  See Figure 1 for the location of the Order-
ing Code.

Ordering

Code

PVR15-15B1L-RM -0-1-J

Figure 1

"J" Design Series

Figure 2

Summary of Contents for J Design Series

Page 1: ...the coupling for the two shafts to ride independently To prevent end loading the space between the pump and motor shaft ends should be inch for PVR15 pumps or as the coupling manufacturer specifies P...

Page 2: ...ef valve in parallel with the heat exchanger No other return lines should be con nected in common with the case drain return 5 Rotate pump and motor by hand to insure free rotation 6 Set the machine c...

Page 3: ...mp at minimum pressure 2 Hand tighten the volume screw until it touches cam ring NOTE The pump should be at full flow for this step PRESSURE VOLUME ADJUSTMENT SENSITIVITY Pressure Adjustment PUMP SIZE...

Page 4: ...Viton 113215 O Ring 1 17 102556 O Ring 1 17 Viton 117505 O Ring 1 18 198307 Soc Hd Cap Screw 4 19 165219 Thrust Screw 1 PVR15 PARTS LIST ITEM CODE PART DESCRIPTION NO NO NO REQ 20 250368 Thrust Screw...

Page 5: ...5 Form No R32 00 Rev 4 99 PVR15 PARTS DRAWING...

Page 6: ...Form No R32 00 Rev 4 99 PVR15 PARTS DRAWING CODES 8 15 17 36 CODE 15 Handwheel Pressure Control CODE 17 Dual Pressure Controller CODE 8 Rate Control for Dual Pressure CODE 36 Handwheel Volume Control...

Page 7: ...s should not be reused once they have been removed 11 It is unlikely that further disassembly will be neces sary in order to perform routine maintenance on the pump REASSEMBLY PROCEDURE 1 Clean and in...

Page 8: ...ue the cover bolts to 100 lbs ft The shaft should turn by hand when assembly is complete 12 Lubricate the ID of the two shaft seals 24 and press them into the housing to the depth shown below Note the...

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