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44

W415-0812 / D / 08.16.12

14.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally 

all parts can be ordered through your Authorized dealer / distributor. 

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE 
REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• 

Model & Serial Number of appliance

• 

Installation date of appliance

• Part 

number

• 

Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR 
AUTHORIZED DEALER.

41.2

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE 

ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY 

DAMAGE OR PERSONAL INJURY.

** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH 

A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.

!

WARNING

 COMMON COMPONENTS

REF NO.

PART NO.

DESCRIPTION

1*

W550-0001

CHARCOAL EMBERS 

2*

W562-0009

DOOR GASKET (100")

3

W010-0454 

GLASS W/ GASKET

4

W010-1778

FIRESTOP

5*

W385-0430

CONTINENTAL® LOGO

6

GL-657

BCDV40 LOGSET

7

W135-0284

LOG #1

8

W135-0285

LOG #2

9

W135-0286

LOG #3 - PIECE A

10

W135-0287

LOG #3 - PIECE B

11

W135-0288

LOG #4

12

W135-0289

LOG #5 - PIECE A

13

W135-0290

LOG #5 - PIECE B 

14

W475-0516

END FIBRE BRICK PANEL - FOR WALL

15

W475-0511

BRICK PANEL #2 - SANDSTONE

16

W475-0512

BRICK PANEL #1 - SANDSTONE

17

W475-0513

BRICK PANEL #4 - SANDSTONE

18

W475-0515

BRICK PANEL #3 - SANDSTONE

19

W475-0514

SIDE BRICK PANEL -  SANDSTONE

20

W500-0192 

BRICK PANEL RETAINER

21*

W500-0195

RESTRICTOR PLATE

22a

L36K

LOUVRE KIT - UPPER & LOWER - BLACK

22b

ELB40K

END LOUVRE KIT - BLACK

OPEN-END COMPONENTS

REF NO.

PART NO.

DESCRIPTION

23

W200-0114

SIDE DOOR COVER 

24

N010-0327

SIDE DOOR HEAT SHIELD

25

W300-0057

END DOOR TEMPERED GLASS ONLY 

26

W010-0873

END DOOR TEMPERED GLASS C/W GASKET

27

W475-0517

SIDE BRICK PANEL - FOR WALL

28

W500-0192

END BRICK PANEL RETAINER

Summary of Contents for BCDV40-N

Page 1: ...diately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed...

Page 2: ...VENTING 23 6 2 FRAMING 23 6 3 BRICK PANEL INSTALLATION 24 6 4 FACING 24 6 5 FINISHING 24 7 0 FRAMING 25 7 1 MINIMUM CLEARANCE TO COMBUSTIBLES 25 7 2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 25 7 3...

Page 3: ...K PANEL INSTALLATION section Louvre see LOUVRE INSTALLATION section Door see END DOOR INSTALLATION section Door see DOOR INSTALLATION section Venting see VENTING section Top see COUNTER TOP BAR INSTAL...

Page 4: ...tive that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected before...

Page 5: ...INLET GAS INLET 6 1 2 38 32 1 2 37 5 8 36 38 5 8 22 1 8 22 1 8 2 1 2 OPEN END 2 1 3 SEE THRU 5 DIA 8 DIA 2 1 2 4 1 4 ELECTRICAL INLET GAS INLET 6 1 2 38 32 1 2 37 5 8 36 38 5 8 22 1 8 25 1 8 22 1 8 5...

Page 6: ...should choose a location where the vent will pass through the house without cutting a floor or roof joist If the appliance is installed directly on carpeting vinyl tile or other combustible material o...

Page 7: ...SONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNIS NE PEUT ETRE APPLIQUEE SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES...

Page 8: ...installation NOTE This appliance must be installed with a continuous connection of exhaust and air intake vent pipes Utilizing alternate constructions such as a chimney as part of the vent system is n...

Page 9: ...arious terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 For optimum flame appearance and appliance performance keep the vent length and number of elbows to a minimum The...

Page 10: ...quired the appliance must have a minimum vertical rise immediately off the appliance of 57 When installing with no vertical rise ensure that the vent pipe does not slope downward When terminating vert...

Page 11: ...the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 above grade The maximum allowable vent length is...

Page 12: ...jacent wall including neighbouring buildings P 8 8 Roof must be non combustible without openings Q 3 3 See chart for wider wall dimensions R 6 6 See chart for deeper wall dimensions The terminal shall...

Page 13: ...s the vertical rise equal to or greater than the horizontal run 3 times the vertical rise equal to or greater than the horizontal run 3 6 DEFINITIONS 14 2 For the following symbols used in the venting...

Page 14: ...HO 03 one 45 elbow two 90 elbows 135 03 225 135 2 7 FT HT HR HO 4 5 2 7 7 2 FT HT VT 7 2 8 15 2 FT Formula 1 HT VT 7 2 8 Formula 2 HT VT 40 FT 15 2 40 Since both formulas are met this vent configurati...

Page 15: ...45 elbow four 90 elbows 135 03 405 135 8 1 FT HT HR HO 5 5 8 1 13 6 FT HT VT 13 6 5 5 19 1 FT Formula 1 HT 4 2 VT 4 2 VT 4 2 x 5 5 FT 23 1 FT 13 6 23 1 Formula 2 HT VT 24 75 FT 19 1 24 75 Since both...

Page 16: ...elbow the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example V1 5 FT V2 10 FT VT V1 V2 5 10 15 FT H1 3 FT H2 2 5 FT HR H1 H2 3 2 5 5 5 FT HO 03 one 45 three 90 elbows 135 03 45 2...

Page 17: ...e this formula is not met this vent configuration is unacceptable Formula 2 HT VT 40 FT 15 9 40 Since only formula 2 is met this vent configuration in unacceptable and a new fireplace location or vent...

Page 18: ...THE FRAMING AROUND THE APPLIANCE STAND OFFS FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE M...

Page 19: ...type appear ance with the minimum height allowed framing must be non combustible and may be done with metal studding attached to the top extension sides or the upper frame of the appliance The top ex...

Page 20: ...ay protrude in these areas It is not necessary to install a hearth extension with this appliance When roughing in the appliance raise the appliance to accommodate for the thickness of the finished flo...

Page 21: ...TAINED WITHIN THE CAVITY DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND OFFS FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE INSULATI...

Page 22: ...o FINISHING section for complete instructions regarding mantel requirements and installations log place ment glass door and upper and lower louvre attachments A minimum of 3 of cement board or non com...

Page 23: ...AIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLO...

Page 24: ...AIL 5 6 6 4 FACING Combustible materials may be installed flush with the front of the appliance but must not cover any of the black face areas of the appliance Non combustible material brick stone or...

Page 25: ...ides and 2 at the top of the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 2116 supplied VERTICAL VENT SECTIONS A minimum clearance of 1 all around the vent pip...

Page 26: ...he minimum clearances to combustibles are maintained Non combustible material can be used provided the minimum clearances to combustible materials are applied The minimum enclosure volume must be incr...

Page 27: ...learances when a non combustible facing is used TOP OF APPLIANCE 11 MANTEL 7 11 7 MANTEL 32 1 2 WARNING RISK OF FIRE MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES FAILURE TO COMPLY WITH...

Page 28: ...CTLY ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573 0002 NOT SUPPLIED OR BLACK HIGH TEMP MILL PAC W573 0007 NOT SUPPLIED WITH TH...

Page 29: ...gainst the firestop top and secure the two together Adjust the assembly to ensure it is tight to the vent Secure firestop to wall This restricts cold air from being drawn into the room or around the a...

Page 30: ...ain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop assembly C In the attic slide the vent pipe collar down...

Page 31: ...irestop maintaining the required clearance to combustibles Holding the air terminal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulkin...

Page 32: ...tor leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector...

Page 33: ...al Fuel Gas Code ANSI Z223 1 NFPA 54 in the United States D When flexing any gas line support the gas valve so that the lines are not bent or kinked E The gas line flex connector should be installed t...

Page 34: ...valve to the wall switch or millivolt thermostat The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Disconnect the existi...

Page 35: ...ith screws along the bottom of the door Tighten screws snugly Do not over tighten DOOR STEEL LIP 9 1 DOOR INSTALLATION DOOR OPENING AND CLOSING The upper louvres must be removed to allow the door to b...

Page 36: ...ppliance In order to obtain a smooth transition from the trim surround to the wall it is recommended that the top extension be removed and the appliance be installed following the above procedure 9 3...

Page 37: ...N MAY OCCUR THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE 76 1A B Place log 1 diagonally across the textured burner onto the pins The texture is designed to cradle the underside of the log A Lo...

Page 38: ...locator on the top of log 1 Log colours may vary During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process Posit...

Page 39: ...eed switch using the nut provided Plug the harness cord into the receptacle The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained prevent...

Page 40: ...lot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless...

Page 41: ...heck that main burner is operating on HI AFTER TAKING PRESSURE READINGS TIGHTEN SCREWS FIRMLY TO SEAL DO NOT OVER TORQUE LEAK TEST 39 3 P I P I L O T N O L O T HI L O F F O A B PILOT SCREW PILOT BURNE...

Page 42: ...OT BURNER ELECTRODE FLAME SENSOR 54 1A 12 4 RESTRICTING VERTICAL VENTS 77 3 Vertical installations may display a very active flame If this appearance is not desirable the vent exit must be restricted...

Page 43: ...gs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area F Check to see that the main burner ignites completely on all openi...

Page 44: ...A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD WARNING COMMON COMPONENTS REF NO PART NO DESCRIPTION 1 W550 0001 CHARCOAL EMBERS 2 W562 0009 DOOR GASKET 100 3 W010 0454 GLASS W GASKET 4 W010 177...

Page 45: ...RMOPILE 38 W680 0005 THERMOCOUPLE 39 W240 0006 ELECTRODE W WIRE 40 W357 0001 PIEZO IGNITER 41 W456 0053 53 MAIN BURNER ORIFICE PROPANE 41 W456 0038 38 MAIN BURNER ORIFICE NATURAL GAS 42 W725 0026 PROP...

Page 46: ...46 W415 0812 D 08 16 12 26 3 30 23 41 37 32 42 34 38 35 6 14 28 29 25 24 39 20 40 27 31 15 17 18 16 8 7 13 9 10 12 11 4 33 22a 22b...

Page 47: ...QUE BRASS 11 L36PB LOUVRE KIT UPPER LOWER POLISHED BRASS 11 L36SS LOUVRE KIT UPPER LOWER BRUSHED STAINLESS STEEL 12 ELB40PB END LOUVRE KIT POLISHED BRASS 12 ELB40AB END LOUVRE KIT ANTIQUE BRASS 12 ELB...

Page 48: ...valve Faulty valve Replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Thermostat or switch is defective Connect a jumper wire across the wall switch terminals i...

Page 49: ...action is too great Check to ensure venting is properly sealed If a restrictor plate is not included with the unit restrict vent exit with the restrictor plate kit listed in the ACCESSORIES section Ca...

Page 50: ...caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pre...

Page 51: ...51 W415 0812 D 08 16 12 17 0 SERVICE HISTORY 43 1...

Page 52: ...52 W415 0812 D 08 16 12...

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