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Contec CONPROSYS CPS-PCS341MB-DS1-1201, Reference Manual

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Summary of Contents for CONPROSYS CPS-PCS341MB-DS1-1201

Page 1: ... CONTENTS CODESYS Modbus Master CPS PCS341MB DS1 1201 Introduction 4 Safety Precautions 12 Product Nomenclature and Function 19 Setup 28 Installation 30 Appendix 49 Optional Products 59 Customer Support and Inquiry 61 Index 63 ...

Page 2: ...e storage in EU signatory 18 Product Nomenclature and Function 19 1 Nomenclature of Product Components 20 2 Description of Product Components 21 1 Stack Bus 21 2 Maintenance Connector 21 3 Power Connector 21 4 LED Indicator 22 5 Rotary Switch 23 6 Digital Input Digital Output Connector 23 7 LAN Port 24 8 DIP switch 25 9 Power Switch 25 10 SD Card Slot 25 11 USB Port 26 12 RS 232C Serial Port 27 Se...

Page 3: ...6 5 Digital Output 47 Appendix 49 1 Specifications 50 1 Specifications 50 2 Power Requirements 54 2 Physical Dimensions 55 3 The Details of Model Name 56 4 Battery Disposal 57 1 Battery Specification 57 2 How to remove the battery 57 Optional Products 59 1 Optional Products 60 Customer Support and Inquiry 61 1 Services 62 Index 63 ...

Page 4: ... 4 Introduction This section provides necessary information of the product such as the outline bundled items and manuals before actual use ...

Page 5: ...nual Read this when setting up the product This describes the required items for setup and configuration procedure Download from the Contec website PDF Reference Manual Hardware Read this when operating the product This describes the hardware aspects such as functions and settings Download from the Contec website PDF Reference Manual Software Read this when setting up the CONPROSYS WEB Setting Thi...

Page 6: ...g the product visit our website to check the firmware version and update to the latest one if necessary Updating firmware to the latest version will resolve troubles and stabilize the operation Download https www contec com download Refer to the Reference Manual Software for the details of the firmware updating ...

Page 7: ...t 4ch RS 232C and LAN interface As you desire add the configurable type modules of our CONPROSYS series This product contains the CODESYS Soft PLC You can create your own PLC program and run with the CODESYS software CODESYS is a device independent PLC programming system that is complied with the IEC 61131 3 standard and supports all standard programming languages such as ST or LD ...

Page 8: ... interfaces With the CONPROSYS series data collected from various types of facilities can be managed centrally LAN SD Card Slot USB Digital Input Digital Output Analog Input Current Analog Output Current Counter RS 422A 485 RS 232C 3GSIM Standard SIM CAN Analog Input Voltage Analog Output Voltage Interface within Non interface within ...

Page 9: ...nd 60 C The product is capable of operating in the temperature between 20 and 60 C It can be installed in the various environments A powerful running platform without fan The product contains the ARM Cortex A8 processor 600MHz and the DDR3 512MB system memory Decrease damages by bus isolation and surge protection digital input output Electrical isolation between the digital input output and CPU ca...

Page 10: ...with a longer life 2 Software Features Feature the CODESYS SoftPLC CODESYS is a device independent PLC programming system that is compliant with the IEC 61131 3 standard and supports all standard programming languages such as ST or LD Along with Modbus TCP Master Modbus is a communication protocol widely used in the industry It can collect data and control the device for Modbus TCP Slave compliant...

Page 11: ...our retailer Product 1 End Cover 1 Product Guide 1 Warranty Certificate 1 Serial Number Label 1 3 pin Connector 1 6 pin Connector 1 CODESYS Runtime license 1 attached on the side of the product This product is verified in conformity with our recommended power supply In case you use other power supplies thus it may not be able to fulfil certification requirements Please see the Contec website regar...

Page 12: ... 12 Safety Precautions Understand the following definitions and precautions to use the product safely Never fail to read them before using the product ...

Page 13: ...ces Understand the meanings of these labels to operate the equipment safely DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may ...

Page 14: ...clear power medical equipment or other applications that require a very high level of reliability Do not use the product in such applications If using the product in applications where safety is critical such as in railways automotive or disaster prevention or security systems please contact your retailer CAUTION Be certain the following requirements are satisfied when using the product Indoor use...

Page 15: ...oduct In the event of failure or abnormality foul smells or excessive heat generation unplug the power cables immediately and contact your retailer To connect with peripherals use a grounded shielded cable To clean the product wipe it gently with a soft cloth dampened with either water or mild detergent Do not use chemicals or a volatile solvent such as benzene or thinner to prevent the paint to b...

Page 16: ...emely hot during the operation When you intend to touch the product for the maintenance work turn off the power first and leave it to cool off for 20 minutes then start the works About a caution mark on the product Touching the product may cause a burn as the surface becomes extremely hot during the operation Disconnection between the product and the module during the operation may result in damag...

Page 17: ... can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense FCC WARNING Changes or modifications not expressly approved ...

Page 18: ... accumulators at their end of life should be disposed separately from the household waste If a chemical symbol is printed beneath the symbol mark shown above it indicates that the battery or accumulator contains a heavy metal at a certain concentration The concentration standard is indicated below Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 These ingredients may cause hazardous conditions for...

Page 19: ... 19 Product Nomenclature and Function This section describes product component names and their functions pin assignment of each connector ...

Page 20: ... included in the package 4 LED Indicator 1 This indicates status of the product 5 Rotary Switch Used for user setup 6 Digital I O Connector This is a connector for digital I O Use the 6 pin connector included in the package 7 LAN Port This is a connector for LAN 8 DIP Switch This is used for user setup 9 Power Switch This is used for controlling of the power supply 10 SD Card Slot This is for data...

Page 21: ...dule CAUTION Never set or remove the product while power is active Always confirm the PWR LED is turned off before setting or removing the devices 2 Maintenance Connector Do not use this Maintenance purpose only 3 Power Connector Use the 3 pin connector included in the package to connect to external power Connector type DEGSON 15EDGK 3 5 03P 13 1000AH or equivalent Pin Assignment Pin No Signal Nam...

Page 22: ...o the Reference Manual Software ERR Red ON It lights up when error occurs OFF It indicates the system runs normally DIO0 DIO3 Green ON It lights up at the time of I O OFF It indicates there is no I O LED Indicator 2 Color and Description LED Color Display Description SD Green Flashing It flashes at the SD access OFF It indicates there is no SD access COM RX Green Flashing It flashes when receiving...

Page 23: ...KC 3 81 06P 13 00AH or equivalent Pin Assignment Pin No Signal Name Description 1 MCOM This connects the negative side of the external power and shares with 4 channels of I O signals 2 DIO0 I O signal It connects output signals as digital input and connects input signals as digital output from other devices 3 DIO1 I O signal It connects output signals as digital input and connects input signals as...

Page 24: ...tion 1 TX Transmission data output 2 TX Transmission data output 3 RX Reception data input 4 N C This pin is left unconnected 5 N C This pin is left unconnected 6 RX Reception data input 7 N C This pin is left unconnected 8 N C This pin is left unconnected Color and Description LED Color Display Description Link Act Green ON It indicate that LAN port is a connecting state Flashing It indicates tha...

Page 25: ...ry default of all switches are set to OFF Refer to the Reference Manual Software for switch setting 9 Power Switch It controls the power supply Pin Assignment Operation Description Press it for a short time To turn off the power Press it for a while To restart the product 10 SD Card Slot Insert the SD card to store such as data ON SW1 ...

Page 26: ...Reference Manual Hardware 26 11 USB Port The product has 1 port of USB interface of TYPE A Pin Assignment Pin No Signal Name 1 USB_VCC 2 DATA 3 DATA 4 USB_GND CAUTION If you use the USB device with bus power the ambient temperature should be 55 C or lower 1 4 ...

Page 27: ...d for this product The baud rate is 115 200bp Max Pin Assignment Pin No Signal Name Direction Description 1 CD Input Carrier detection 2 RD Input Reception data 3 TD Output Transmission data 4 DTR Output Data terminal ready 5 GND Signal ground 6 DSR Input Data set ready 7 RTS Output Request to send 8 CTS Input Clear to send 9 RI Input Ring Indicate 1 5 6 9 No 4 40UNC inch nut 9 pin D SUB Male ...

Page 28: ... 28 Setup This section describes how to set a SD card that is necessary to operate the product ...

Page 29: ... Manual Hardware 29 1 Insert SD Card 1 With the terminal side is in the position shown below see the figure insert the SD card all the way into the slot Reverse the procedure described in the Insert SD card to remove the card Terminal side ...

Page 30: ... 30 Installation This section describes how to mount the product on a DIN rail and to connect to an external device with a cable ...

Page 31: ...e 31 1 Install the Product 1 Installation Conditions Installation Orientation Install the product in the orientations shown below 0 C Other orientations may cause problems such as malfunctions due to inadequate heat dissipation Orientation for DIN rail Mounting ...

Page 32: ...e temperatures measured in the points stay within the specified temperature 20 60 C If you use the USB device with bus power the ambient temperature should be 20 55 C Configurable controller alone Configurable controller and module s 50mm 50mm 50mm Front Side 50mm Temperature measurement points are shown as circles Temperature measurement point 50mm 50mm 50mm 50mm Front Side 50mm Temperature measu...

Page 33: ... malfunction may occur if there is other device generating high heat the radiation will influence the product to increase its temperature Do not install this product into the fully sealed space except the case in which the internal temperature is adjustable by equipment such as air conditioner Long term usage might increase the temperature of the product and lead to malfunctions or other troubles ...

Page 34: ...n inserting or removing cables using the switches or transferring the products Disconnection between the product and the module or between the modules during the operation can result in damage To prevent the disconnection always mount both of them on DIN rail for operations How to Mount 1 Pull down the hook to unlock If the hook is stuck use a slotted screwdriver to unlock 2 1 Hang the product on ...

Page 35: ...PS PCS341MB DS1 1201 Reference Manual Hardware 35 3 Push the hook up to lock the product on the DIN rail How to Remove 1 Pull down the hook to unlock If the hook is stuck use a slotted screwdriver to unlock Fixed hook ...

Page 36: ...maller than 4 5mm into a hole see the figure below By using the screwdriver as leverage move it upward in the direction of the arrow to unlock By rotating the screwdriver Place the slotted screwdriver the point should be smaller than 8mm as shown in the figure Rotate the screwdriver 90 degree in either direction 2 1 With the hooks unlocked pull the lower part of the product toward you 2 By lifting...

Page 37: ...s turned off before setting or removing the modules Always check the module is firmly fixed on DIN rail with hooks when setting the product How to Set 1 First slide the attached end cover to remove it from the product that is mounted on the DIN Rail 2 Unlock the hooks of the module If the hooks are stuck use a slotted screwdriver to unlock ...

Page 38: ...o the side rail of the controller or another module that is already mounted When the rails fit slide the setting module all the way toward the DIN rail 4 Fix and secure the module on the DIN rail by locking the hooks 5 Put back and slide the end cover to the module 山路を登りながら Module side rail Controller side rail ...

Page 39: ...d screwdriver to unlock Unlock the hook with a slotted screwdriver There are two ways to unlock the hook using a slotted screwdriver Unlock it by one of the following Using the screwdriver as leverage Insert a slotted screwdriver the point should be smaller than 4 5mm into a hole see the figure below By using the screwdriver as leverage move it upward in the direction of the arrow to unlock A proj...

Page 40: ...By rotating the screwdriver Place the slotted screwdriver the point should be smaller than 8mm as shown in the figure Rotate the screwdriver 90 degree in either direction 3 With the hooks unlocked pull the module toward you 4 Put back the end cover to the controller ...

Page 41: ... 7mm plus or minus 0 5mm of the covered part of a cable and insert it to the opening 2 After the insertion secure the stripped part by turning screws with a slotted driver to prevent it from disconnecting CAUTION Removing the connector plug by grasping the cable can break the wire Always grasp the connector to remove it Tightening torque of the supplied connector is 0 19N m Strip off approximately...

Page 42: ...e and insert it to the opening 2 After the insertion secure the stripped part by turning screws with a slotted driver to prevent it from disconnecting CAUTION Removing the connector plug by grasping the cable can break the wire Always grasp the connector to remove it Tightening torque of the supplied connector is 0 19N m Strip off approximately 9mm plus or minus 0 5mm of the covered part of a cabl...

Page 43: ... Supply This product is designed to operate at least with 30 90 watt power supply In addition the power supply must fulfill the following requirements Rising time for up to 24 voltage 2 milliseconds up to 30 milliseconds Cable Use copper wires that tolerate a temperature of 75 C or higher Recommended power supply is the optional products of the CPS PWD 30AW24 01 or CPS PWD 90AW24 01 CONTEC CAUTION...

Page 44: ...f the external device and select either a straight through or crossed null modem cable as appropriate If special treatment of the signal lines in the connector is required ensure that this is done in accordance with the specifications Refer to RS 232C Serial Port in the page 27 for details of the RS 232C serial port and pin assignment Connecting to an external device Example RS 232C cable connecti...

Page 45: ...on the set baud rate Baud Rate bps Error 300 0 00 600 0 00 900 0 00 1 200 0 00 2 400 0 00 4 800 0 00 9 600 0 16 14 400 0 16 19 200 0 16 28 800 0 16 38 400 0 16 57 600 0 16 115 200 0 16 Baud rate setting can be set on Web browser menu Refer to the Reference Manual Software for setting procedure TxD RxD RTS CTS DTR DSR SG TxD RxD RTS CTS DTR DSR SG External device External device TxD RxD RTS CTS DTR...

Page 46: ...ignment Input equivalent circuit Input equivalent circuit of digital input interface unit is shown in the figures below DI connects to a device which can be current driven such as switch or transistor output device Input the ON OFF state of a device which can be current driven as digital value The signal input unit is opto coupler isolated input Corresponded to current sink output Connecting to an...

Page 47: ...tails of the digital input output connector and pin assignment Digital Output Circuit DO connects to the device controlled by the current drive such as relay controlling or LED The connection requires an external power supply to deliver current ON OFF of the device controlled by the current drive is controlled by digital value The rated of output current is up to 100mA per point CAUTION When suppl...

Page 48: ...e appropriate bit The corresponding LED turns off when you output 0 into the appropriate bit Connecting to an external device Connecting the output to the sink output acceptable input Output pin LED 5 1kΩ Minus common External power supply 12VDC This Product This Product Minus common Output pin Sink output acceptable input External power supply 12VDC 12V ...

Page 49: ... 49 Appendix This section lists the specifications and the physical dimensions of the product and the details of model name ...

Page 50: ...Applied Command Operation Speed ST 5 8 nsec Jitter Maximum 300 μsec approx Scan Time 74 μsec at 20000 Steps Hardware Specifications Item CPS PCS341MB DS1 1201 CPU ARM Cortex A8 600MHz Memory On Board 512MB DDR3 SDRAM ROM On Board 32MB NOR Flash for OS LAN Transmission standard 10BASE T 100BASE TX The number of channels 2 Connector RJ 45 Connector LED Speed Yellow Link Act Green USB Transmission st...

Page 51: ...alling edge HIGH to LOW transition or rising edge LOW to HIGH transition setting can be done by software Output type Semiconductor relay output Output isolation Semiconductor relay isolation Output voltage resistance 1000V The number of output signal channels 4 usable as digital input or digital output Maximum output voltage current 13 2V 100mA Response time Within 2msec ON resistance 8Ω or less a...

Page 52: ...Surge protection element V V V FG Interactive TVS diode Stand off voltage 30V Peak pulse power 400W 1msec Physical dimensions mm 44 7 W x 94 7 D x 124 8 H No projection included Weight 300g Installation method Quick mounting on the 35mm DIN rail OS Linux kernel 3 2 1 Data 0 corresponds to High level and Data 1 corresponds to Low level 2 The total current consumption of the devices should be less t...

Page 53: ...ance Sweep resistance 10 57Hz 6 semi amplitude vibration 0 15mm 57 150Hz 2 0G 40minutes each in X Y and Z directions JIS C60068 2 6 compliant IEC60068 2 6 compliant Shock resistance 15G half sine shock for 11ms in X Y and Z directions JIS C 60068 2 27 compliant IEC 60068 2 27 compliant Grounding Class D grounding previous class 3 grounding SG FG non conduction Standard VCCI Class A FCC Class A CE ...

Page 54: ...nect an isolation transformer a noise cut transformer Never bundle place nearby or in parallel the power supply cable and the input output signal lines If lightning surge protection is required connect the surge protective device SPD Place the surge protective device SPD and the product away from each other to ground Select appropriate surge protection devices for all of the route When you restart...

Page 55: ... Appendix CPS PCS341MB DS1 1201 Reference Manual Hardware 55 2 Physical Dimensions mm 94 7 5 1 44 7 124 8 14 Open Lock 4 18 ...

Page 56: ...iption 1 Model PCS SOFTPLC Stack Model 2 CPU 3 ARM Cortex A8 3 Memory 4 512M Byte 4 Version 1 The 1st Model 5 Function MB Modbus Master 6 Interface D Digital I O S Serial RS 232C 7 Numbering of the Interface 1 The 1st Model 8 OS 1 Linux OS 9 ROM 2 32MB 10 Application 01 Original Version CPS PCS 3 4 1 MB DS1 1 2 01 1 CONPROSYS Series 2 3 4 5 6 7 8 9 ...

Page 57: ...lows Item Description Type Lithium primary battery Model BR2330A HD Maker Panasonic Nominal Voltage 3V Nominal Volume 255mAh 2 How to remove the battery When disposing of the product follow the instruction below and remove the battery 1 Stick a slotted driver through one of the openings and unhook the tabs of the top cover Openings for the driver to stick through ...

Page 58: ...top cover 3 Unhook the five tabs of the product to remove the body cover 4 Cut the two holding metals with nippers and take off the battery CAUTION When disposing of the battery please comply with your local municipal regulations and ordinances Openings Battery Support Cut Cut ...

Page 59: ... 59 Optional Products This section lists optional items that can be used along with the product ...

Page 60: ...digital input output current source CPS DI 16L with digital input current sink CPS DI 16RL with digital input current source CPS DO 16L with digital output current sink CPS DO 16RL with digital output current source CPS AI 1608LI with analog input voltage input 8 channels CPS AI 1608ALI with analog input current input 8 channels CPS AO 1604LI with analog output current output 4 channels CPS AO 160...

Page 61: ... 61 Customer Support and Inquiry CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably ...

Page 62: ...fers the useful information including product manuals that can be downloaded through the Contec website Download https www contec com download You can download updated driver software firmware and differential manuals in several languages Membership registration myCONTEC is required to use the services ...

Page 63: ... 63 Index ...

Page 64: ... Index CPS PCS341MB DS1 1201 Reference Manual Hardware 64 Revision History MONTH YEAR Summary of Changes October 2016 The First Edition June 2018 Changed the layout of the manual ...

Page 65: ...5 Japan https www contec com No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO LTD CPS PCS341MB DS1 1201 Reference Manual Hardware NA04698 LYTN234 11092018_rev4 02162016 November 2018 Edition ...

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