CONFLOW 2 WAY Installation And Maintenance Manual Download

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Servizio Assistenza

– Servicing Department

Via Lecco, 69/71

20864 AGRATE BRIANZA (MB)

– ITALY

Tel: +39 - (0)39 - 651705 / 650397

Fax: +39 - (0)39

– 654018

E-mail:

[email protected]

Web:

www.conflow.it

Summary of Contents for 2 WAY

Page 1: ...M UNIWORLD P E 05 2020 Installation and Maintenance Manual Pneumatic Valves 2 WAY 3 WAY WWW CONFLOW IT Servizio Assistenza E mail servicing conflow it ...

Page 2: ... 3 4 1 BODY GASKET REPLACEMENT 7 3 4 1 1 VALVES 2000 DA 2100 DA 5000 DA 5100 DA 5800 DA 7 3 4 1 2 VALVES 2000 RA 2100 RA 5000 RA 5100 RA 5800 RA 8 3 4 1 3 3 WAY VALVES 2600 DA 5600 DA 5700 DA 2600 RA 5600 RA 5700 RA 9 3 4 2 PACKING REPLACEMENT 10 3 4 2 2 VALVES 2000 2100 5000 5100 5800 10 3 4 2 3 VALVES 2600 2700 5600 5700 12 3 4 3 REPLACEMENT OF THE PLUG PROFILE SOFT SEAL and COMPARTMENT 12 3 4 4...

Page 3: ...r the safety of those carrying out manoeuvres or for third parties Damage the valve or adjacent objects Compromise the efficient operation of the valve 2 GENERAL ASSEMBLY INSTRUCTIONS 2 1 ASSEMBLY ON THE SYSTEM GENERAL NOTES Before assembling the valve accurately clean the tubing with compressed air water or another blowing fluid to eliminate foreign bodies welding waste and various dirt that coul...

Page 4: ...ng hour check tightening of the nuts on the body unit according to the Nut tightening forces table ATTENTION Comply with the values in the Nut tightening forces table each time maintenance operations are carried out ATTENTION If the valve is equipped with a BELLOWS seal never rotate the stem for any reason A possible wrong manoeuvre could cause torsion and breakage of the bellows 3 2 ELECTRIC VALV...

Page 5: ...nsure there is no air in the servomotor then rotate the handwheel ref 1 anti clockwise The handwheel acts as an extractor and raises the stem opening the valve 3 2 3 PNEUMATIC VALVES WITH LUBRICATOR COMMISSIONING ASSEMBLED ON BONNET During automatic operation the lubricator must remain closed turn the handwheel clockwise ref 7 To grease the packing proceed as follows Close the main plug with the h...

Page 6: ...t the reducer by registering it at the start value of the valve The procedure is also valid for valves 2600 DA 2700 DA 5600 DA For example if the signal planned is 3 15 psi the valve must start to move at 3 psi and at 15 psi it must have executed the entire stroke reaching the compartment in the closure position If the start signal is under 3 psi you must loosen the nuts ref no 20 tightening the u...

Page 7: ...gnal If the start signal is over 3 psi you must loosen the nuts ref no 20 tightening the upper stem no 22 with the lower stem ref no 6 screw in the lower stem ref no 6 to reduce the start signal 2000 RA Attention During the calibration phase ensure the valve executes the full stroke This operation can be visually inspected by observing the indicator plate ref no 21 sliding on the indicator label r...

Page 8: ... yoke ref 18 for version 5000 DA unscrew the lower nuts ref 17 that tighten the lower flange ref no 1a at the same time remove the overall servomotor with the bonnet and trim connected remove the old gasket ref 9 and clean the compartment carefully replace the gasket s ref 9 then proceed to assembly by carrying out the previous operations in the reverse order 2000 DA 5000 DA also valid for 5800 DA...

Page 9: ... SERVOMOTOR AND EACH COMPONENT CONNECTED WITHOUT THE POSSIBILITY THE SPRINGS REMAIN WITHOUT COMPRESSION For REVERSE ACTING valves RA air opens Fig 2000 RA 5000 RA to replace the gasket of the body proceed as above taking care however to unscrew the locking nuts ref 12 to supply air at pressure that allows the valve to execute a few millimetres of stroke to distance the plug from its compartment FO...

Page 10: ...g locking nuts ref 3 with the relevant washer ref 4 if the valve is model 2600 5600 the plug remains inside the compartments same applies for 5700 DN15 20 then unscrew the locking nuts ref 17 and remove the servomotor bonnet trim assembly remove the old gasket clear the compartment carefully and proceed to replace the gasket ref 9 Then proceed to assemble in the reverse order If the valve is model...

Page 11: ...imetres of stroke to distance the plug from its compartment Fig 2000 RA 5000 RA proceed as follows unscrew the locking nuts ref 17 that tighten the yoke ref 18 at the same time remove the overall servomotor with the bonnet and trim connected and then proceed as follows unscrew the nuts ref 4 with the washer ref 3 extract the plug profile ref 5 remove the complete bonnet ref 7 and proceed to replac...

Page 12: ...UNIWORLD Series M UNIWORLD P E ed 01 2020 WWW CONFLOW IT Page 11 2000 RA 5000 RA also valid for 5800 RA Fig PACKING ...

Page 13: ...ions in the reverse order see Fig PACKING Then proceed to assemble in the reverse order 3 4 3 REPLACEMENT OF THE PLUG PROFILE SOFT SEAL and COMPARTMENT ATTENTION IF THE VALVE IS FITTED WITH A SOFT SEAL CONSIDERING THE COMPLEXITY OF THE OPERATIONS FOR TRIM REPLACEMENT YOU ARE ADVISED TO CONTACT OUR SUPPORT SERVICE EXCEPTIONS 1 The UNIWORLD valves compartment is screwed onto the valve body with seal...

Page 14: ... remove the diaphragm plate ref 27 replace the diaphragm ref 26 Proceed to assemble in the reverse order The tightening force of the screw ref 29 must be 20Nm 3 4 5 INVERSE ACTION The inverse action operation can be carried out with the valve assembled on the piping Ref Fig ACTION proceed as follows Invert the parts as displayed in the drawing The tightening force of the screw ref 29 must be 20Nm ...

Page 15: ...t supply the correct signal and is necessary to execute stroke 6 Search the causes on the instrumentation 7 The positioning unit on the valve needs re calibration 7 Proceed to setting the positioner in compliance with the relevant manual The stem moves in jolts 1 Stem seized and or damaged 1 If possible polish the stem otherwise replace the trim 2 Sediment in packing chamber 2 Replace the bonnet w...

Page 16: ...ecrees in place in the country of origin 3 The maximum temperature is declared on our data sheet specifications and must be checked by whoever sizes and or chooses the valve CAUSE REACTION FORCE TO EXTERNAL STRESS EFFECT Deformation structural failure DANGER Breakage or deformation of the body leaking fluid SOLUTION 1 Check there are not external loads it is compulsory for the installation technic...

Page 17: ...tored in areas that maintain all the technical characteristics intact of the equipment and compliance up to installation therefore they must be kept in places that are protected clean and dry All plugs used to cover the fluid inlets and the air connections should be kept and maintained intact up to installation 6 1 LABEL DATA REGARDING SAFETY The additional ATEX label on the servomotor outlines th...

Page 18: ...E LOCKED PACKING RING NUT BELLOWS SEAL MAINTENANCE FREE Valid for Heat Transfer fluids STEAM OVERHEATED STEAM WATER HOT WATER OVERHEATED WATER COMPRESSED AIR AND INERT GASES Valid for DIATHERMIC OIL HAZARDOUS LIQUIDS GAS GROUP II IIA IIB ATTENTION It is the installation technician and or user s task to take all the measurements necessary to insulate the body unit and the bonnet that conduct heat a...

Page 19: ... NOT OPEN THE EQUIPMENT IN AN EXPLOSIVE ATMOSPHERE BEFORE OPENING ENSURE THE EQUIPMENT FLUID INSIDE IS NOT PRESSURISED AND THAT IT HAS APPROPRIATELY COOLED Carry out every maintenance operation according to the manual in total safety 6 2 ASSEMBLY INSTRUCTIONS CALIBRATION AND MAINTENANCE For assembly see section 2 For calibration see section 3 point 3 4 For maintenance see section 3 point 3 4 6 2 1...

Page 20: ...e environment For dust reduce the surface temperature by 2 3 of the auto ignition temperature of the cloud or reduce the surface temperature by 75 C of the auto ignition temperature of a 5 mm layer of dust FOR GROUP IIIC the maximum surface temperature must be 120 C Ensure adequate personal protection 6 4 HEALTH AND SAFETY ATTENTION Comply with all the health and safety standards planned for the s...

Page 21: ...commended spare parts contact our Sales Office vendite conflow it A list follows of the relevant spare parts of the servomotors common to all types of valves in the series PNEUMATIC ACTUATOR GASKETS SET composed of NO 1 diaphragm No 1 yoke gasket No 1 upper air tight ring No 1 O ring Servomotor T200 T250 T310 T400 T500 Reference measurement Ø mm 210 292 336 408 520 ...

Page 22: ...ne di conformità utilizzata Conformity Assessment procedures followed Buona Prassi di Ingegneria SEP CERTIFICATO DI CONFORMITA I prodotti sono stati verificati e ispezionati rispetto al nostro Sistema Controllo Qualita UNI EN ISO 9001 Noi certifichiamo che questo prodotto corrisponde alla Vostra richiesta e che le sue caratteristiche sono in conformita con le nostre specifiche tecniche CERTIFICATE...

Page 23: ... primo trattino GRUPPO 1 Table 8 Piping reffered to in Article 4 1 c ii first indent GROUP OF FLUID 1 Max pressione ammissibile Max allowable pressure DN PN 15 125 16 15 100 ANSI 150 20 bar 15 50 40 15 40 ANSI 300 50 bar C Conformity Assessment procedures followed Procedure di valutazione di conformità utilizzata Modulo A CAT I MODULE A CAT I Tutti i fluidi di gruppi e tabelle classificati in Art ...

Page 24: ...ble 8 Piping reffered to in Article 4 1 c ii first indent GROUP OF FLUID 1 Max pressione ammissibile Max allowable pressure DN PN 150 250 16 125 200 ANSI 150 20 bar 65 200 40 50 200 ANSI 300 50 bar C Conformity Assessment procedures followed Procedure di valutazione di conformità utilizzata Modulo A2 CAT II MODULE A2 CAT II Monitoraggio eseguito da TECNO Srl Via A Colla 7 2 17014 CAIRO MONTENOTTE ...

Page 25: ... Allegato IIB Direttiva Macchine 2006 42 CE è disponibile su richiesta presso l uffico vendite Mail vendite conflow it va compilata con i dati di commessa ordine cliente Tipo Valvola Tipo Attuatore Serial N The Declaration of Incorporation Annex IIB to Machine Directive 2006 42 EC is available on request from the sales office Mail sales conflow it must be completed with the order acknoledgemnt cus...

Page 26: ...ari Tipo LSB3000 2014 30 UE Position monitoring linear switches Type LSB3000 Sensore induttivo Tipo FCE I2 FCE I4 Inductive proximity switches Type FCE I2 FCE I4 2014 30 UE DIN EN 50032 IP 68 IEC 68 2 14 approvato US SAFETY SYSTEM UL Elettrovalvole Tipo EV3 24V CC 24V 110V 220V 50 60 Hz 2014 30 UE Solenoid valves Type EV3 24V CC 24V 110V 220V 50 60 Hz Nei manuali di ogni singolo accessorio è prese...

Page 27: ... 37 References to harmonized standards applied to the Series EN 80079 36 EN 80079 37 E Nome e Numero dell ente che detiene il fascicolo tecnico N UNIWORLD ATEX REV 2 Name and Number of Notified Body where is manteined the technical documentation N UNIOWORLD ATEX REV 2 1370 BUREAU VERITAS ITALIA S p A MILANO ITALY RICEVUTA NUMERO RECEIPT NUMBER BV ITA FILE 20 IT 3770768 726 Per quanto esposto si di...

Page 28: ...Servizio Assistenza Servicing Department Via Lecco 69 71 20864 AGRATE BRIANZA MB ITALY Tel 39 0 39 651705 650397 Fax 39 0 39 654018 E mail servicing conflow it Web www conflow it ...

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