Conductix-Wampfler 0832 Operating Instructions Manual Download Page 5

Operating instructions 

 

Conductor rail program 0832 

System module and tools

 

 
BAL0832-0002a-EN 
www.conductix.com 

Page 5 of 12 

 

C)  Conductor strip module - 

Contains all conductor strips for each aisle including wiring (cross sections of 10 to 50 mm²). 
The lengths of the conductor strips depend on the order. The cables can be obtained in any 
length in reference to the conductor strip cross sections. It is a single-conductor Conductix-
Wampfler rubber-sheathed flexible cable T-3 of the brand H07RN-F. 
“Green-yellow” cores are also possible for any cross section. These are single core fine wire 
PVC wire conductors of model H07V-K. Crimp type sockets with M6 are provided to connect 
the cables to the power feed. 
The conductor strip module can be equipped with the following components and cross 
sections: 

 

Conductor strip 

Cable  

Green-yellow cable 

10 

10 

10 

16 

16 

16 

25 

25 

25 

35 

35 

35 

50 

50 

50 

 

Conductor strip and cable cross section in mm² 

 
 

D)  Connector module

 

For connecting the conductor strip ends in longer systems. The index is located 
in the assembly instructions of the conductor strip connector module. 

 

E)  Positioning module

 

Attachment of the barcode measuring system manufactured by Leuze. 
The description of contents is located in the assembly instructions of the positioning 
module. 

 

F)  Repair module 

For repairing damaged system sections. The description of contents is located in the 
assembly instructions of the repair module. 

 

 

The necessary assembly instructions are always located in the modules. Operating instructions of the system are located 

in the basic module, as well as the repair and tool module. 

 

 

If small parts are lost at the construction site, a limited replacement is available with the small part service packet, which is 

enclosed in the basic module. Additional small part service packets are available separately! 

 

 

Shorting system components: 

The conductor rail 0832 is designed as a 4 m system. The support profiles and the insulation profiles are delivered and 

installed in this length. It is always possible that collisions of connecting points, especially those of the support profile and 

the system hangers/rack consoles or other assemblies develop. In order to prevent these problems, 3 pieces of 1 m each 

are enclosed in the basic module. The rail joint can be repositioned by inserting such a section, thereby preventing the collision. 

 

 

If difficulties should occur, which cannot be prevented by these 3 sections, for example, because this problem occurs more 

than 3 x per aisle or because too much projection remains at the end of the aisle, which results in space problems, 

the support profile and the insulation profile can be simply shortened. The following must be hereby observed: 

 

 

-  Angularity and linearity of the cut. 

 

-  Non-deformation of the support profile. 

 

-  Deburring and slitting the insulation profile (using the saw jig). 

Summary of Contents for 0832

Page 1: ...r conductor rail 0832 2 2 Tools for conductor rail 0832 6 2 1 Content of tool kit Standard 6 2 2 Content of tool kit Profi 10 Reprints and reproductions even in excerpts are only permitted with our approval Conductix Wampfler AG 2009 First read the operating instructions BAL0832 0001 with the included system description It is enclosed in the basic module ...

Page 2: ...e delivered directly to the assembly location The following modules are available A Basic module Contains everything that is needed once in an aisle such as the power feed and end caps Note conductor strips current collectors and displacement transducer system are not included Content 1 x power feed incl conductor strip and insulation profile 3 x support profile incl 3 x insulation profile 1000 mm...

Page 3: ...ins the following 2 x setscrew 10 x self locking nut with serrated bearing M8 2 x clamping plate 10 x connector pin 10 x insulating connector 10 x cable tie 6 x connector pin compare assembly instructions of the support profile 6 x insulating connector compare assembly instructions of the insulation profile 6 x clamping plate compare assembly instructions of the support profile ...

Page 4: ...odule to the aisle length They are available in 24 8 and 4 m Content Insulation profile snapped into the support profile 4 m Connector pin Insulating connector Clamping plate Module length 24 m 8 m 4 m Order No 083215 024X7X12 083215 008X7X12 083215 004X7X12 Quantity units Content Support profile 6 2 1 Insulation profile 6 2 1 Connector pin 12 4 2 Insulating connector 12 4 2 Clamping sheet 12 4 2 ...

Page 5: ... system sections The description of contents is located in the assembly instructions of the repair module The necessary assembly instructions are always located in the modules Operating instructions of the system are located in the basic module as well as the repair and tool module If small parts are lost at the construction site a limited replacement is available with the small part service packe...

Page 6: ...ere are 2 tool kits for the simplified assembly Standard and Profi The Profi tool kit can also be leased 2 1 Content of tool kit Standard 1 x small part service packed compare the basic module for the content 1 x feed in aid compare the assembly instructions for strip insertion 1 x straightening jig compare the assembly instructions for the strip insertion ...

Page 7: ...file C When turning upward D it must be aligned so compare image that the bridge directed in the direction of the insulation profile can be inserted in the slits of the insulation profile E By pressing the bracket down F shifting in the longitudinal hole and tightening the wing nut G the disassembly tool is attached in the upper C groove When the wing nut is tightened the bridge presses into the s...

Page 8: ...0832 0002a EN www conductix com Page 8 of 12 If an attachment in the C grooves of the support profile is not possible the disassembly tool must be turned and pushed manually into the slits of the insulation profile with its handle I in order to release the snap hooks F H H I I G ...

Page 9: ...wed into the PVC profile with the aid of the saw jig The device must be pressed into the insulation profile up to the stop compare the following illustrations 2 slits each are then produced with a hacksaw 1 on the left and right flush in the respective saw clearance Thereby must be noted that the cutting depth provided with the gauge must be adhered to 1 ...

Page 10: ... hooks snap easily behind the sawed areas 2 2 Content of tool set Profi 1 x small part service packet compare the basic module for the content 2 x feed in aid compare the assembly instructions for the conductor strip insertion 1 x straightening jig compare the assembly instructions for the strip insertion 1 x uncoiling device compare the assembly instructions for the conductor strip insertion 1 x ...

Page 11: ...delivery An opening 2 is provided for feeding through the retaining strap We recommend transporting the expansion modules separately 2 holes each are provided in the wheel sets for customer specific applications 3 Additional adapters can be attached here with the aid of clamping plates not included in the delivery Comments This Operating Instruction the modules and the tools is included in the bas...

Page 12: ... Wampfler GmbH Rheinstraße 27 33 79576 Weil am Rhein Märkt Germany Phone 49 0 7621 662 0 Fax 49 0 7621 662 144 info de conductix com www conductix com Importer for the United Kingdom Conductix Wampfler Ltd 1 Michigan Avenue Salford M50 2GY United Kingdom Phone 44 161 8480161 Fax 44 161 8737017 info uk conductix com www conductix com ...

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