Compur Monitors Statox 506 Operation Manual Download Page 27

 

27 

10.2  Error Messages 

 
Any critical error reduces the output current to 2 mA (2-wire operation) or 0 mA (3-wire operation).  
Non critical errors may occur during maintenance procedures (e.g. calibration). They will not change the 
status. 
 

Error 

Character 

Reason 

Measure to be taken 

No 
display 

critical 

Ribbon cable loose or damaged. 
If no current ≥ 2mA in 2-wire mode: 
Wrong polarity or blown fuse. 

Check ribbon cable. Check polarity. 
The fuse must exclusively be replaced by 
authorized Compur representatives! 

critical 

The sensor diagnostic system (heart 
beat) has detected a sensor defect. 

Confirm with ENTER. 
If this does not help, replace sensor. 

critical 

4-20 mA output problem. Actual and 
nominal value do not match. 

Confirm with ENTER. 
If problem persists contact your local 
Compur representative. 

non critical 

Timeout during calibration.  
(Wrong or unstable gas, sensor has 
lost sensitivity or is too slow, 
adsorption effects) 

Confirm with ENTER. Gas detection 
continues with the last valid calibration 
data. Display shows alternately measured 
value and CALIB. If calibration continues to 
fail, replace sensor. 

critical 

Too much zero drift. Zero drifted 
negative during the measuring 
mode. As soon as the measured 
value goes up, the message will 
disappear. 

Confirm with ENTER. 
Enter the password and adjust zero.  
If problem persists, replace sensor. 
 

non critical 

Signal too high during zero 
adjustment.  
Maybe zero air was not clean. 

Confirm with ENTER. 
System returns to CALIB. Start a new zero 
adjustment. Until a zero adjustment has 
been successful, the measured value and 
ZEROADJ are displayed alternately. If the 
problem persists, replace sensor. 

non critical  Timeout, no stable zero found. 

Confirm with ENTER.  
The last valid zero value is used. 
Measured value is displayed alternatingly 
with ZEROADJ.  
Try synthetic air.  
If problem persists, replace sensor.  

non critical 

During calibration: 
Sensor not sensitive enough or span 
gas is bad or wrong. 

Confirm with ENTER. 
Gas detection continues with the last valid 
parameters. Display shows alternately the 
measured value and CALIB. If calibration 
continues to fail replace sensor. 

critical 

Transmitter is operated out of the 
specified temperature range. 

Confirm with ENTER to restart. 
Check temperature, see chapter 6.7 

critical 

Sensor FRAM problem. 

Confirm with ENTER. 
If problem persists, replace sensor. 

critical 

Hardware problem amplifier. 

Confirm with ENTER, 
If problem persists contact your local 
Compur representative. 

critical 

Hardware problem potentiostat 

Confirm with ENTER, 
If problem persists contact your local 
Compur representative. 

critical 

Hardware problem power supply 

Confirm with ENTER, 
If problem persists contact your local 
Compur representative. 

critical 

Flash problem 

Confirm with ENTER, 
If problem persists contact your local 
Compur representative. 

non critical 

Watchdog problem after user–
initiated WD-test 

Confirm with ENTER. Try again. 
If problem persists contact your local 
Compur representative. 

 

Summary of Contents for Statox 506

Page 1: ...Statox 506 Sensor Head Operations Manual...

Page 2: ...Mode 16 6 4 Sensor Calibration 17 6 5 Prooftest 19 6 6 Info Menu 20 6 7 Test Menu 22 7 SENSOR REPLACEMENT 22 8 MAINTENANCE AND CLEANING 24 9 ACCESSORIES AND SPARE PARTS 24 10 STATUS AND ERROR MESSAGES...

Page 3: ...trained personnel only Respect the regulations for the operation of safety instrumented systems including standard DIN EN 60079 14 If operated in a hazardous area the sensor head power supply must ru...

Page 4: ...ousing 2 Display 3 Ground contact 4 Cable gland 5 Sensor cover 6 Dust filter comes with the sensor 7 Filter holder 8 Sensor not part of the sensor head 9 Sensor socket 10 Housing screws 11 Keyboard 12...

Page 5: ...nsity Protection from direct sunlight splash water dirt etc Take care for good accessibility for maintenance and repair Loosen the 4 captive screws Put the cover on a clean place In order to ease inst...

Page 6: ...Co Lo Approved repeater specifications Ui Ii Ci Li Approved sensor head specifications Technical data CL Cable capacity in nF km LL Cable inductivity in nH m l Cable length in m The allowable cable l...

Page 7: ...o chapter 6 3 If you operate the Statox 506 sensor head with a Statox 502 or 503 Control Module use the schematics as shown in chapter 3 2 2 or 3 2 3 If you operate the Statox 506 sensor head directly...

Page 8: ...l help to avoid electromagnetic interferences Push it over the connection cable before connecting it Connect the wires to the terminal plug This plug can be removed in order to ease installation Termi...

Page 9: ...stallation in hazardous areas Caution The input output terminals may be different for different intrinsically safe repeaters Wrong connection might destroy the repeater and or the control module Avoid...

Page 10: ...stallation in hazardous areas Caution The input output terminals may be different for different intrinsically safe repeaters Wrong connection might destroy the repeater and or the control module Avoid...

Page 11: ...plugged in the sensor head reads the sensor parameters and displays the parameter set index the target gas the measuring range and the best before date of the sensor in the format week year After zer...

Page 12: ...12...

Page 13: ...ub menu by pushing the ENTER button RESET brings you step by step back into the measuring mode After you have entered the password the sensor head is now in the service mode The output is set to 2 or...

Page 14: ...14 see 6 4 Dial Code 94 If you enter a wrong code the sensor head will return to the measuring mode Now you are in the service mode see 6 2 see 6 3 see 6 6 see 7 see 6 7 see 6 5...

Page 15: ...al time Only correct clock settings make sure that all alarm and calibration protocols are correct The clock is buffered with a battery All flashing display segments shown below in bold face are adjus...

Page 16: ...ontrol Module 2 wire operation 2 mA 2 mA 4 mA Service Mode 0 3 wire operation 0 mA 2 mA 4 mA Error 2 Service Mode 0 Caution In the menu REPLACE the sensor head will always remain in the service mode e...

Page 17: ...ustment As soon as 000 is no longer flashing zero has been adjusted successfully Push the calibration adapter onto the sensor Connect the span gas cylinder Start the gas calibration with ENTER As soon...

Page 18: ...18 Statox 506 Calibration procedure...

Page 19: ...the gas adapter with a slight turn clockwise Connect the gas tube picture chapter 6 4 Required flow is ca 20 l h 300 ml min If you have to follow a zero emission policy you can connect an active carbo...

Page 20: ...The total exposure is the product of concentration multiplied by exposure time ppm h Exposure by calibration is neglected The maximum exposure reading depends on the measuring range It is either 9 99...

Page 21: ...21...

Page 22: ...ature inside the sensor head Sub menu WD TEST This interrupts the trigger signal for the watchdog If the watchdog works correctly it will initiate a restart of the sensor head A potential error is sho...

Page 23: ...e actual concentration even when it is still in the service mode Push ENTER to return into the measuring mode Timeout is 30 min 1 hour after installation a zero adjust should be done chapter 6 4 Faste...

Page 24: ...x 506 as a SIL device according to standard DIN EN 61508 additional functional tests are required see chapter 11 9 Accessories and Spare Parts Description Article number Statox 505 506 calibration ada...

Page 25: ...u CALIB gas detected Menu CALIB apply gas Menu INFO alternating Menu REPLACE connect sensor Menu I SERV program the output current in the service mode Menu TEST test of the current output Menu INFO da...

Page 26: ...e service mode have been programmed Menu I SERV output current 4 mA in the service mode Menu I SERV 4 mA in the service mode have been programmed Menu RTC realtime clock date day month year Menu INFO...

Page 27: ...ro adjustment Maybe zero air was not clean Confirm with ENTER System returns to CALIB Start a new zero adjustment Until a zero adjustment has been successful the measured value and ZEROADJ are display...

Page 28: ...output and the display are updated 11 3 Installation and Parameter Settings These parameter settings are mandatory in order to achieve the relevant failure rates and the SFF The analog output current...

Page 29: ...ted with this formula PFDavg 0 5 TProof du Basic assumption is that the repair time is significantly shorter than the prooftest interval The sensor operation time is 1 year best before for COCl2 senso...

Page 30: ...verrange 22 mA Display 8 digits 14 segments Dimensions HxWxD 180 x 111 x 81 mm Weight ca 1200 g Housing material Cast aluminium enameled stainless steel Ingress protection EN 60529 IP 66 Installation...

Page 31: ...55 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 Temperature range C 15 90 20 95 30 95 20 95 20 95 15 90 20 95...

Page 32: ...32...

Page 33: ...33 13 EU Declaration of Conformity...

Page 34: ...roducts and information Any statement or recommendation not contained herein is unauthorized and shall not bind Compur Monitors Nothing herein shall be construed as a recommendation to use any product...

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