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Compur Monitors Statox 506, Operation Manual

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Statox 506 Sensor Head  

 

Operations Manual 

 

 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for Statox 506

Page 1: ...Statox 506 Sensor Head Operations Manual...

Page 2: ...Mode 16 6 4 Sensor Calibration 17 6 5 Prooftest 19 6 6 Info Menu 20 6 7 Test Menu 22 7 SENSOR REPLACEMENT 22 8 MAINTENANCE AND CLEANING 24 9 ACCESSORIES AND SPARE PARTS 24 10 STATUS AND ERROR MESSAGES...

Page 3: ...trained personnel only Respect the regulations for the operation of safety instrumented systems including standard DIN EN 60079 14 If operated in a hazardous area the sensor head power supply must ru...

Page 4: ...ousing 2 Display 3 Ground contact 4 Cable gland 5 Sensor cover 6 Dust filter comes with the sensor 7 Filter holder 8 Sensor not part of the sensor head 9 Sensor socket 10 Housing screws 11 Keyboard 12...

Page 5: ...nsity Protection from direct sunlight splash water dirt etc Take care for good accessibility for maintenance and repair Loosen the 4 captive screws Put the cover on a clean place In order to ease inst...

Page 6: ...Co Lo Approved repeater specifications Ui Ii Ci Li Approved sensor head specifications Technical data CL Cable capacity in nF km LL Cable inductivity in nH m l Cable length in m The allowable cable l...

Page 7: ...o chapter 6 3 If you operate the Statox 506 sensor head with a Statox 502 or 503 Control Module use the schematics as shown in chapter 3 2 2 or 3 2 3 If you operate the Statox 506 sensor head directly...

Page 8: ...l help to avoid electromagnetic interferences Push it over the connection cable before connecting it Connect the wires to the terminal plug This plug can be removed in order to ease installation Termi...

Page 9: ...stallation in hazardous areas Caution The input output terminals may be different for different intrinsically safe repeaters Wrong connection might destroy the repeater and or the control module Avoid...

Page 10: ...stallation in hazardous areas Caution The input output terminals may be different for different intrinsically safe repeaters Wrong connection might destroy the repeater and or the control module Avoid...

Page 11: ...plugged in the sensor head reads the sensor parameters and displays the parameter set index the target gas the measuring range and the best before date of the sensor in the format week year After zer...

Page 12: ...12...

Page 13: ...ub menu by pushing the ENTER button RESET brings you step by step back into the measuring mode After you have entered the password the sensor head is now in the service mode The output is set to 2 or...

Page 14: ...14 see 6 4 Dial Code 94 If you enter a wrong code the sensor head will return to the measuring mode Now you are in the service mode see 6 2 see 6 3 see 6 6 see 7 see 6 7 see 6 5...

Page 15: ...al time Only correct clock settings make sure that all alarm and calibration protocols are correct The clock is buffered with a battery All flashing display segments shown below in bold face are adjus...

Page 16: ...ontrol Module 2 wire operation 2 mA 2 mA 4 mA Service Mode 0 3 wire operation 0 mA 2 mA 4 mA Error 2 Service Mode 0 Caution In the menu REPLACE the sensor head will always remain in the service mode e...

Page 17: ...ustment As soon as 000 is no longer flashing zero has been adjusted successfully Push the calibration adapter onto the sensor Connect the span gas cylinder Start the gas calibration with ENTER As soon...

Page 18: ...18 Statox 506 Calibration procedure...

Page 19: ...the gas adapter with a slight turn clockwise Connect the gas tube picture chapter 6 4 Required flow is ca 20 l h 300 ml min If you have to follow a zero emission policy you can connect an active carbo...

Page 20: ...The total exposure is the product of concentration multiplied by exposure time ppm h Exposure by calibration is neglected The maximum exposure reading depends on the measuring range It is either 9 99...

Page 21: ...21...

Page 22: ...ature inside the sensor head Sub menu WD TEST This interrupts the trigger signal for the watchdog If the watchdog works correctly it will initiate a restart of the sensor head A potential error is sho...

Page 23: ...e actual concentration even when it is still in the service mode Push ENTER to return into the measuring mode Timeout is 30 min 1 hour after installation a zero adjust should be done chapter 6 4 Faste...

Page 24: ...x 506 as a SIL device according to standard DIN EN 61508 additional functional tests are required see chapter 11 9 Accessories and Spare Parts Description Article number Statox 505 506 calibration ada...

Page 25: ...u CALIB gas detected Menu CALIB apply gas Menu INFO alternating Menu REPLACE connect sensor Menu I SERV program the output current in the service mode Menu TEST test of the current output Menu INFO da...

Page 26: ...e service mode have been programmed Menu I SERV output current 4 mA in the service mode Menu I SERV 4 mA in the service mode have been programmed Menu RTC realtime clock date day month year Menu INFO...

Page 27: ...ro adjustment Maybe zero air was not clean Confirm with ENTER System returns to CALIB Start a new zero adjustment Until a zero adjustment has been successful the measured value and ZEROADJ are display...

Page 28: ...output and the display are updated 11 3 Installation and Parameter Settings These parameter settings are mandatory in order to achieve the relevant failure rates and the SFF The analog output current...

Page 29: ...ted with this formula PFDavg 0 5 TProof du Basic assumption is that the repair time is significantly shorter than the prooftest interval The sensor operation time is 1 year best before for COCl2 senso...

Page 30: ...verrange 22 mA Display 8 digits 14 segments Dimensions HxWxD 180 x 111 x 81 mm Weight ca 1200 g Housing material Cast aluminium enameled stainless steel Ingress protection EN 60529 IP 66 Installation...

Page 31: ...55 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 20 to 50 Temperature range C 15 90 20 95 30 95 20 95 20 95 15 90 20 95...

Page 32: ...32...

Page 33: ...33 13 EU Declaration of Conformity...

Page 34: ...roducts and information Any statement or recommendation not contained herein is unauthorized and shall not bind Compur Monitors Nothing herein shall be construed as a recommendation to use any product...

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