COMPANION 919.327211 User Manual Download | Manualshive

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Summary of Contents for 919.327211

Page 1: ...es and All instructions Care fully Before Operating 120 240 VOLT 5250 WATT SAFETY GUUDELUNES o ASSEMBLY OPERATUON MNNTENANCE TROUBLESHOOTUNG REPNR PARTS I I i SeBd by Sears Reebuck and Ceo Heffman Estates IL 60179 UoSoAo MGP 32721_ H 9t99 ...

Page 2: ...al and workmanship If your Sears Generator is used for commercial or rental purposes this warranty applies for only 90 days from the original date of purchase FULL ON Ym ARWARRANTY ON Sm ARS_ NG Nm For one year from the date of purchase when this Tecumseh engine is maintained and operated according to the instruc tions in this owner s manual Sears will repair free of charge any defect in matedal a...

Page 3: ...e land and may also be legally required under other statutes and ordinances This product may contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm This warning is given in compliance with California Proposition 65 as detectable amounts of chemicals subject to proposition 65 may be contained in this product SAVE THESE iNSTRUCTiONS When using thi...

Page 4: ...hing too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring resulting in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution HOW TO P...

Page 5: ...mpering with the engine speed adjustment could re sult in overheating of attachments and could cause a fire Spilled fuel and its vapors can become ignited from hot surfaces or sparks HOW TO PREVENT iT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extin guisher certified to handle gasoline or fuel fires Add fuel to tank in weii ventilated ar...

Page 6: ...th a fuel shut off valve drain the fuel from tank before trans porting Transport fuel only in an OSHA approved container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Re move generator from vehicle imme diately upon arrival at your destina tion RiSK OF BREATHING iNHALATiON HAZARD HAZARD Gasoline engines produce toxic car bon monoxide e...

Page 7: ...h to you or others NOW TO PREV_ NT iT Review and understand all of the operating instructions and warnings in this manual Become familiar with the operation and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Keep children or others away from the generator at all times Always use a U h listed volt...

Page 8: ...G PARTS HAZARD Contact with moving parts can re suit in serious injury WHAT COULD HAPPEN The generator contains parts which ro tate at high speed during operation These parts are covered by guarding to prevent injury HOW TO PREVENT iT Never operate generator with guard ing or cover plates removed Avoid wearing loose fitting clothing or jew elry which could be caught by mov ing parts HAZARD Lifting...

Page 9: ... Wrenches 2 1 2 Wrenches 1 1 thick x 1 square piece of wood 1 REMOVE GENERATOR FROM CARTON Open carton from top_ Cut carton along dotted lines Remove all carton inserts Remove generator through opening in carton Using a 9 16 inch socket remove shipping block from under the generator head Unscrew the bolt and remove the wood block NOTE It is very important that this is removed before starting your ...

Page 10: ...r correct procedure Place a 1 thick x 1 square piece of wood on the ground in front of the engine With the help of another person tilt the generator and rest the recoil starter on the wood NOTE This will support the gasoline engine during assembly and make assembly easier Place a handle cap 7 onto each end of handle prior to installation The handle should be installed on the electrical outlet end ...

Page 11: ... VOLT RECEPTACLES Used to supply 2400 watts of electrical power per receptacle Protected by 20 amp circuit breaker 240 VOLT TWISTLOCK RECEPTACLE Used to supply 4800 watts of electrical power per receptacle for operations Protected by 20 amp circuit breaker AiR CLEANER hcludes filter element and foam pre cleaner that limits the amount of dirt that enters the engine Your generator is equipped with d...

Page 12: ...ng the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used NOTE Some inductive appliances and tools wiii iist on the motor name plate the starting and running voltage and amperage requirements Use the follow ing formula to convert voltage and amperage to wattage Volts X Amp Watts Always start your largest electric m...

Page 13: ... when the engine has enough oil Do net fi_ above this point Remove gas cap Add unleaded gasoline slowly to fuel tank Use clean fresh regular unleaded gasoline with a minimum of 85 octane Do not mix oil with gasoline Never fill fuel tank com pletely Fill tank to 1 2 below the bottom of the filmer neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starti...

Page 14: ...umps air conditioners or small hand tools Connect the items that require the most wattage first Connect the lights nexL Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s microwaves ovens computers and cordless telephones into a UL listed voltage surge protec tor then connect the UL listed voltage surge protector...

Page 15: ...check oil see Adding Engine oim paragraph in the Operation section on page 13 Changing Engine OH For a new engine change oil after the first 2 operating hours Thereafter change oil after every 50 hours of operation Change the oil while the engine is still warm The oil will flow freely and carry away more impurities Make sure the engine is level when filling checking or changing oil Change the oil ...

Page 16: ...ary InstaHH spark tighten secureHy 030 0 76MM WIRE GAUGE CLEAN CARBURETOR The carburetor of your generator is pre set at the fac tory The carburetor shouHdnot be tampered with if your generator is used at an aHtitude in excess of 4000 feet performance may be affected if so consuHt with your nearest Sears Service Center regarding high aHtitude set changes GOVERNOR Your engine governor maintains the...

Page 17: ...g pos sibb malfunction of the engine Generator Clean the generator as outlined in the Generator Maintenance paragraph on page 15_ Check that cooling air slots and openings on generator are open and unobstructed Engine will not start No electrical output Repeated circuit breaker trip ping Generator overheating the circuit breaker depressed 1_ Low on fuel or oil 2_ Ignition switch in Off position 3_...

Page 18: ...E ENDCOVER SCREW 10 24 x 9 16 ISOLATOR WASHER 1 1 20D LOCK NUT 3 8 16 GROUND LUG SCREW 5 16 18 x 3 4 SCREW 3 8 16 x 1 LOCK NUT 5 16 18 SCREW HEX HEAD 5 16 18 LOCK WASHER GROUND STRAP HEX SCREW 3 8 16X2 5 ENGINE FRAME ASSEMBLY HEAT SHIELD SCREW 5 16 18 X 5 PANEL ASSEMBLY SPACER ENGINE WASHER 8750D 3751 D 083THK PART NUMBER 91895680 GS 0795 GS 0443 GS 0225 GS 0227 GS 0446 GS 0437 GS 0077 SSF 553 1 G...

Page 19: ...38 KEY NO 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 DESCRiPTiON O RING DRIVE END ADAPTER LOCK WASHER 3 8 CAP SCREW 5 16 24Xl ROTOR ASSEMBLY STATOR THRU BOLT STATOR ASSEMBLY WASHER 11 16OD x 11 32 NUT 5 16 24 ROTOR THRU BOLT BEARING SUPPORT HEX NUT 1 4 20 CAPACITOR CAPACITOR BRACKET SCREW 10 24 x 9 16 ITEM NOT SHOWN DIODES PART NUMBER GS 0862 GS 0511 SS 1503 CD SSF 616 ZN GS 0883 GS 0110 GS 0884...

Page 20: ...PTACLE 44 4 PRONG TWISTLOCK 45 CIRCUIT BREAKER 120i240Vi20A 46 SCREW 6 32 x _5TORX 47 NUT 10 9 X 50 PLASTITE 48 SWITCH FACE PLATE RESET 49 NUT HEX JAM 7 16 50 SPEED NUT 6 32 51 WAS HER 3 8 PART NUMBER GS 0019 GS 0445 GS 0025 SSF 583 SSF 3156 GS 0207 SSF 595 SSF 584 SS 1525 CD MGP 327211 20 ENG ...

Page 21: ...RAFTSMAN 5250 GENERATOR 919 3272t t TECUMSEH 4 CYCLE ENGINE MODEL HMt00 t59409P 86 71 87 70 69 223 72 I II 182 184 380 178 _ 239 240 277 238 242 245 370G 416 _110 370L 261282 _ 281 p 262 21 ENG MGP327211 ...

Page 22: ...OIL SHUT DOWN GASKET KIT SCREW TORX T 25 10 24 X 5 8 CYLINDER HEADGASKET KIT CYLINDER HEAD REE NO PART NO 125 27878A 125 27880A 126 34035 126 34036 127 650691 128 650690 130 650694A 130A 651031 135 33636 139 33369 140 650836 149 27882 149A 35862 150 27881 151 32581 169 27896A 170 28423 171 28424 172 28425 173 35350 174 650128 178 29752 182 30088A 184 33263 185 33877 207 33878 223 650378 224 27915A...

Page 23: ... DUST SEAL CHOKE KIT CHOKE SHUTTER CHOKE POSITIONINGSPRING FUEL FITTING THROTTLECRACKSCREW IDLE SPEEDSCREW TENSIONSPRING RER NO 20 20A 25 27 28 29 30 3 36 37 4O 44 47 48 60 PART NO 640027 640053 631867 631024 632019 631028 631021 631022 640113 632547 640114 27110A 630748 631027 632760 DESCRIPTmON iDLE RESTRICTORSCREW iDLE RESTRICTORSCREW CAP FLOATBOWL FLOATSHAFT KIT FLOAT FLOATBOWL O RING KIT iNLE...

Page 24: ... 4 590601 5 590678 6 590680 7 590412 8 590681 11 590747 12 590535 13 590701 PART NO DESCRIPTION SPRING PIN dNCL 4 WASHER RETAINER WASHER BRAKE SPRING STARTER DOG DOG SPRING PULLEY REWIND SPRING ASSEMBLY STARTER HOUSING ASSEMBLY STARTER ROPE LENGTH 98 X 9 64 DIA STARTER HANDLE MGP 327211 24 ENG ...

Page 25: ...mproper maintenance or unapproved modifications You are responsibRe for presenting your uti ity or lawn and garden equipment engine to a Tecomseh Authorized Service Ooget any Tecumseh Registered Service Dealer Tecemseh Authorized Service Distributor or Tecumseh Centrag Warehouse Distribu tor as soon as a proMem exists The warranty repairs should be completed in a reasonable amount of time not to e...

Page 26: ...ch is scheduled for replacement as required maintenance in the Owner s Manual shal_ be warranted for the period of time prior to the first scheduled replacement point for that part If the part fai_s prior to the first scheduled replacement the part shah be repaired or repBaced by Tesumseh Products Co according to Subsection 4 beMw Any such emissions related part repaired or replaced under the ECS ...

Page 27: ...27 ENG MGP 327211 ...

Page 28: ... For the repair or repJacement parts you need Call 6 am 11 pm CST 7 days a week Parts Direct TM 1 800 366 PART 1 800 366 7278_ Para ordenar piezas con entrega a domiciHo l t800 1659 7084 For the Jocation of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreeme...

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