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CommScope FL1000, User Manual

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CommScope FL1000 User Manual Download Page 3

ADCP-90-545 • Issue 4 • July 2016

Page 3

© 2016 

CommScope

. All Rights Reserved.

2

RACK-MOUNT PANEL INSTALLATION

2.1

Installing a Rack-Mount Chassis

The FL1000 rack-mount panel can be installed on either a 19-inch (48.26 cm) or 23-inch (58.42 cm) 
rack. It is designed for mounting in an EIA style rack, but a WECO style rack can also be used. It can

 

be mounted flush on the rack or with a 5-inch (12.7 cm) recess. The panel is shipped ready to be 
installed with a 5-inch recess on a 19-inch rack. For other mounting positions, the mounting brackets 
must be removed and remounted in a different orientation. Select from the procedures below based

 

on your specific installation.

2.1.1

19-Inch Rack, 5-Inch Recess (as Shipped)

See 

Figure 1

. Use the following procedure.

1. Position the chassis on the rack.

2. Attach the mounting brackets to the rack using the #12-24 screws supplied.

11247-C

DANGER

INVISIBLE

 LASER

 RADIATION

AVOID

 DIRECT

 EXPOSURE

 TO

 BEAM

CAT #

S/N

DATE

CODE

MADE

IN USA

‚

MOUNTING

BRACKET

POSITIONED

FOR 5-INCH

RECESS

MOVE MOUNTING

BRACKETS TO THIS

POSITION FOR

FLUSH MOUNT

Figure 1. Installing a Chassis on a 19-Inch Rack

Summary of Contents for FL1000

Page 1: ...alling 6pak Adapter Plates and Pigtails 17 3 3 Installing Cables and Routing Fibers 19 3 3 1 12 Fiber Termination Splicing Wall Mount Box 19 3 3 2 24 Fiber Termination Splicing Wall Mount Box 24 3 3 3 48 Fiber Splicing Wall Mount Box 29 3 4 Splicing 32 4 OPERATION 33 4 1 Installing Patch Cords 33 4 2 Cleaning Adapters and Connectors 33 5 TECHNICAL ASSISTANCE 34 INTRODUCTION FL1000 products provide...

Page 2: ...s Warnings and Cautions must be followed at all times Danger Danger is used to indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the hazard is not avoided Caution Caution i...

Page 3: ...ess on a 19 inch rack For other mounting positions the mounting brackets must be removed and remounted in a different orientation Select from the procedures below based on your specific installation 2 1 1 19 Inch Rack 5 Inch Recess as Shipped See Figure 1 Use the following procedure 1 Position the chassis on the rack 2 Attach the mounting brackets to the rack using the 12 24 screws supplied 11247 ...

Page 4: ... position shown a For 19 inch rack flush mount use Figure 1 forward position b For 23 inch rack 5 inch recess mount use Figure 2 back position c For 23 inch rack flush mount use Figure 2 forward position 3 Attach the mounting brackets to the rack using the 12 24 screws supplied 11248 C DANGER INVIS IBLE LASE R RAD IATIO N AVO ID DIRE CT EXPO SUR E TO BEA M CAT S N DAT E COD E MAD E IN USA MOUNTING...

Page 5: ...irst procedure below To install adapter plates with pigtails refer to the second procedure Adapter plates with pigtails are used in the 24 fiber termination splicing panel only 2 2 1 Adapter Plates Without Pigtails Blank or 6Pak Use the following procedure to install blanks or 6pak plates without pigtails 1 Remove the front cover 2 Align the adapter plate tabs with the notches in the mounting slot...

Page 6: ... chassis as shown in Figure 4 11367 C SLOT RADIUS LIMITER 4 PLACES PIGTAILS END TAB 6 PAK PLATE LOADED SPLICE DECK Figure 4 Installing 6pak Plates with Pigtails 3 Align the adapter plate tabs with the notches in the mounting slot as shown in Figure 4 4 Slide the 6pak plate into the slot until it snaps in place 5 Fan out the fibers and tie them to the radius limiter on the right rear side of the sp...

Page 7: ...RAWER OPEN TIE DOWN USING CORD LACING TIE DOWN USING CORD LACING 11434 B PROPER BEND RADIUS MUST BE MAINTAINED ADCP 90 545 Issue 4 July 2016 Page 7 2016 CommScope All Rights Reserved Figure 5 Correct Pigtail Routing within 24 Fiber Termination Splicing Module ...

Page 8: ...et into the chassis c Tie down the cable using cord lacing d Secure the cable in a second location on the rack or wall using a user provided clamp per local practice 3 Remove the front access door and slide out the bulkhead deck 4 Route the buffers within the chassis from the cable point of entry to the opposite side of the bulkhead deck as shown in Figure 6 5 Tie down the buffers in the location ...

Page 9: ...D LACING SECURED ON LANCE TIE DOWN ON OPPOSITE SIDE FROM ENTRY USING CORD LACING SECURED ON LANCE IFC OR OSP CABLE A A A B B B C C C D D D SHEATH 87 0 IN 220 98 CM 53 0 IN 134 62 CM 18 0 IN 47 72 CM 16 0 IN 40 64 CM SUB UNITS FIBERS CONNECTORS ATTACH USING CURLY LOCK SUPPLIED WITH PANEL ADCP 90 545 Issue 4 July 2016 Page 9 2016 CommScope All Rights Reserved Figure 6 Cable Breakout for 12 Fiber Pan...

Page 10: ...an enter from above or below the chassis and from the left or right side 11245 E CABLE ENTRY FROM LEFT TIE DOWN USING CORD LACING TIE DOWN USING CORD LACING CABLE ENTRY FROM RIGHT IFC OR OSP CABLE A A A B C C B C SHEATH 57 0 IN 144 78 CM 41 0 IN 104 14 CM 16 0 IN 40 64 CM SUB UNITS FIBERS CONNECTORS B Figure 7 Cable Breakout for 24 Fiber Panel Use the following procedure to install a cable in the ...

Page 11: ...ape of a suitable material per local standards c Assemble the cable clamp components on the bracket studs in the order shown in the figure and secure with the two nuts provided CLAMP BRACKET 11363 B CLAMP YOKES 2 RUBBER GROMMET USE EITHER COVER OR PLATE IN THIS POSITION COVER NUTS 2 PLATE Figure 8 Installing a Cable Clamp on a Rack Mount Panel Select from Four Mounting Locations 3 If the cable bei...

Page 12: ...nation rack mount panel The cable can enter from above or below the chassis and from the left or right side Use the following procedure to install a cable in the 24 fiber termination splicing rack mount panel 1 Route the cable to the chassis 2 Pull out the splice drawer and thread the cable stub through the chassis onto the splice tray in the approximate position shown in Figure 9 Based on the fig...

Page 13: ...FT AND ROUTE CLOCKWISE TO BRING CABLE IN FROM RIGHT REAR ROUTE CABLE COUNTER CLOCKWISE ALSO REMOVE AND REROUTE PIGTAILS COUNTER CLOCKWISE IFC OR OSP CABLE A B D C A B D C SHEATH 18 0 IN 20 32 CM TWO FULL LOOPS 36 0 IN 91 4 CM SUB UNITS FIBERS ADCP 90 545 Issue 4 July 2016 Page 13 2016 CommScope All Rights Reserved Figure 9 Fiber Routing in 24 Fiber Termination Splicing Panel ...

Page 14: ... fibers with cord lacing in the C position shown in Figure 10 Refer also to Figure 9 for correct routing LEFT RIGHT 11419 A C C Figure 10 Routing Fibers on a Splice Tray 3 WALL MOUNT BOX INSTALLATION 3 1 Installing the Wall Mount Chassis Note If using a cable clamp as opposed to a compression fitting install the cable clamp prior to mounting the box on the wall FL1000 wall mount boxes can be mount...

Page 15: ...he box in its assigned location and mark the mounting hole locations 3 Fasten using the four 10 1 25 inch wood screws provided See Figure 11 and Figure 12 for mounting hole location 3 55 IN 9 0 CM 10 07 IN 25 6 CM MOUNTING HOLE 4 PLACES 12 80 IN 32 5 CM 3 55 IN 9 0 CM 4 22 IN 10 7 CM 8 23 IN 20 9 CM 14 00 IN 35 6 CM 11 23 IN 28 5 CM TOP VIEW FRONT VIEW 24562 A Figure 11 12 Fiber Wall Mount Box Dim...

Page 16: ... PLACES 12 80 IN 32 5 CM 3 55 IN 9 0 CM 4 22 IN 10 7 CM 12 00 IN 30 5 CM 14 00 IN 35 6 CM 15 00 IN 38 1 CM TOP VIEW FRONT VIEW 24563 A ADCP 90 545 Issue 4 July 2016 Page 16 2016 CommScope All Rights Reserved Figure 12 24 48 Wall Mount Box Dimensions ...

Page 17: ...duplex with adapters only Blank plates for filling in unused slots Simplex or duplex with adapters and attached pigtails Use the following procedure to install adapter plates 1 If the 6pak plate has attached pigtails thread the pigtails through the empty mounting slot and loop the pigtails around the radius limiters in the chassis as shown in Figure 13 below PIGTAILS SLOT END TAB END TAB 6 PAK PLA...

Page 18: ...r blank up into the slot until it snaps in place 4 If installing pigtails route the fibers within the chassis corresponding to Figure 14 and Figure 15 for the 12 fiber and 24 fiber termination splicing panel respectively 24569 A Figure 14 Pigtail Routing in 12 Fiber Termination Splicing Panel 24568 A Figure 15 Pigtail Routing in 24 Fiber Termination Splicing Panel ...

Page 19: ...smitter or into the launching output end of an active fiber A clean protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation This practice also helps prevent contamination of connectors and adapters 3 3 1 12 Fiber Termination Splicing Wall Mount Box This unit can be used for e...

Page 20: ...N 162 6 CM 19 0 IN 48 3 CM SUB UNITS FIBERS CONNECTORS 24573 A ROUTED FROM BOTTOM A RADIUS LIMITERS ADCP 90 545 Issue 4 July 2016 Page 20 2016 CommScope All Rights Reserved Figure 17 Field Termination Breakout and Routing 12 Fiber Wall Mount Box Bottom Entry ...

Page 21: ...ICE TRAY ROUTED FROM TOP ROUTED FROM BOTTOM IFC OR OSP CABLE A B C SHEATH 36 IN MIN 91 44 CM 63 69 IN 160 175 CM SUB UNITS FIBERS CORNER OF SPLICE TRAY ADCP 90 545 Issue 4 July 2016 Page 21 2016 CommScope All Rights Reserved Figure 18 Splicing Breakout and Routing 12 Fiber Wall Mount Box ...

Page 22: ...assis to the wall determine which of the four available mounting locations will be used and install the clamp bracket by inserting the two integral bolts from the rear as shown If the cable is routed to the wall box from above install the cable clamp bracket in the upper part of the box If the cable is routed to the wall box from below install the cable clamp bracket in the lower part of the box b...

Page 23: ...insert the housing into the slot c Fasten to box using lock nut provided d Turn cap clockwise until tight on cable LOCK NUT COMPRESSION FITTING BRACKET TPE BUSHING GROMMIT SLOT CAP GASKET WASHER HOUSING 24567 A Figure 20 Compression Fitting Select from Eight Mounting Locations 5 If the cable being installed is an OSP cable with a metallic strength member bond the cable to ground following the inst...

Page 24: ...amination of connectors and adapters 7 Refer to subsection 3 4 Splicing for splicing instructions 3 3 2 24 Fiber Termination Splicing Wall Mount Box This unit can be used for either field termination or splicing Figure 21 and Figure 22 show the correct breakout for field termination when the cable is routed in from the top Figure 23 and Figure 24 show the correct breakout for field termination whe...

Page 25: ...ERS CONNECTORS 24576 A BOTTOM 6 PAKS ROUTED FROM TOP C ROUTE BOTTOM FIBERS AROUND LEFT RADIUS LIMITER ONLY A B RADIUS LIMITERS ADCP 90 545 Issue 4 July 2016 Page 25 2016 CommScope All Rights Reserved Figure 22 Field Termination Breakout and Routing 24 Fiber Wall Mount Box Top Entry Bottom 6paks ...

Page 26: ... PAKS ROUTED FROM BOTTOM A B C ROUTE TOP THREE FIBERS AROUND BOTH RADIUS LIMITERS ROUTE BOTTOM THREE FIBERS AROUND LEFT RADIUS LIMITER ONLY RADIUS LIMITERS ADCP 90 545 Issue 4 July 2016 Page 26 2016 CommScope All Rights Reserved Figure 23 Field Termination Breakout and Routing 24 Fiber Wall Mount Box Bottom Entry Top 6paks ...

Page 27: ... CONNECTORS 24577 A BOTTOM 6 PAKS ROUTED FROM BOTTOM A B C ROUTE BOTTOM FIBERS AROUND LEFT RADIUS LIMITER ONLY RADIUS LIMITERS ADCP 90 545 Issue 4 July 2016 Page 27 2016 CommScope All Rights Reserved Figure 24 Field Termination Breakout and Routing 24 Fiber Wall Mount Box Bottom Entry Bottom 6paks ...

Page 28: ... FROM BOTTOM IFC OR OSP CABLE A B C SHEATH 36 IN MIN 91 44 CM 104 110 IN 264 279 CM SUB UNITS FIBERS CORNER OF SPLICE TRAY ADCP 90 545 Issue 4 July 2016 Page 28 2016 CommScope All Rights Reserved Figure 25 Splicing Breakout and Routing 24 Fiber Wall Mount Box Use the following procedure to prepare and install the cable ...

Page 29: ...grounding kit 6 Route the fibers within the wall mount box as shown in Figure 21 Figure 22 Figure 23 Figure 24 or Figure 25 Tie the fibers down in the location shown using cord lacing Danger Infrared radiation is invisible and can seriously damage the retina of the eye Do not look into the optical bulkhead of an operational transmitter or into the launching output end of an active fiber A clean pr...

Page 30: ...OSP IFC OSP BOTH BUNDLES ROUTED FROM BOTTOM ROUTED FROM BOTTOM OSP ROUTED FROM TOP IFC RADIUS LIMITER PLACE GROMMETS ON EACH RADIUS LIMITER BEHIND AND IN FRONT OF SPLICE TRAYS CORNER OF SPLICE TRAYS ADCP 90 545 Issue 4 July 2016 Page 30 2016 CommScope All Rights Reserved Figure 26 Routing within 48 Fiber Splicing Wall Mount Box ...

Page 31: ...d associated text in the procedure above for the 12 fiber wall mount box 5 If either cable being installed is an OSP cable with a metallic strength member bond the cable to ground following the instructions for the bonding grounding kit 6 Route the fibers within the wall mount box as shown in Figure 26 and tie the fibers down in the location shown using cord lacing Danger Infrared radiation is inv...

Page 32: ...regoing topics 3 Route all fibers to the open end of the splice tray without foldover tab divided into left and right groups corresponding to which splice chip they are going to be splice at Figure 27 shows the recommended route within the splice tray using this method Tie down the fibers with cord lacing using the tie down holes shown below on the open side of the splice tray 4 Remove the splice ...

Page 33: ... 2 Open the front cover and connect patch cords at the applicable receptacles on the bulkhead panel 3 Route the patch cords in the direction of the angled adaptor toward the side of the FL1000 unit and then to office equipment interconnect or another FL1000 unit cross connect 4 Record the cable fiber identification on the designation label on the front cover 4 2 Cleaning Adapters and Connectors Du...

Page 34: ...ssue 4 July 2016 Page 34 2016 CommScope All Rights Reserved 5 TECHNICAL ASSISTANCE Contact the Technical Assistance Center TAC for technical question Call 800 830 5056 or send an email to TAC Americas commscope com ...

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