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PMT200B SERIES DryLine

®

 DEHYDRATOR USER MANUAL

5

During the initial pressurization of the 

transmission line, the dehydrator will cycle 

every 2 to 4 minutes with the system at 0 psig 

pressure.  As the dehydrator pressurizes the 

system, the cycle times will increase and the 

pressure will rise until the dehydrator output is 

balanced with the system leak, at which point 

the cycle times will stabilize.

1.4 Alarms

The PMT200B offers Low Pressure and Excess 

Run alarms as a standard feature; a summary 

alarm connection is provided on all units.  Alarm 

conditions are indicated on the display.  The 

alarms are Form C dry contacts and have 

connection options for normally open (NO) or 

normally closed (NC) configurations.

Additionally, a discrete alarm option is available 

with discrete connection for Low Pressure, 

Excess Run, High Humidity and Power Fail 

alarms.  The discrete alarm version also 

includes a summary alarm contact.

The external alarm monitoring system (supplied 

by others) is connected to the terminal 

strip located on top of the cabinet.  A small 

slotted screwdriver is necessary to make the 

connections.

The connections to the alarm strip are as 

follows; refer to Figure 1 for correct locations 

and colors of the wires on the terminal strip

Alarm Definitions:

Summary:

 

Activates when the Excess Run, and/

or Low Pressure alarms are triggered.  

It will also report High Humidity if unit 

is equipped with full alarms.  The 

summary alarm does not report Power 

Fail.

Power Fail:

 

Activates when power is removed from 

the dehydrator.  This includes turning 

the power off at the switch.

High Humidity:

  Activates when system or dehydrator 

output humidity rise above 7.5% 

relative humidity.  At initial installation, 

this alarm will continue to alarm until 

the system has been properly purged.

Excess Run:

 

Factory run time set in accordance 

with the normal run time for the 

dehydrator application.  Selectable 

times are 1, 10, 30, 120 and 240 

minutes, with the 10 minute selection 

used on the PMT200B as the default 

setting.

Low Pressure:

  If system pressure falls below the 

low–pressure trigger point (6.9 kPa 

(1.0 psig) on the PMT200B), the low-

pressure alarm sensor will activate 

an alarm contact.  This alarm is an 

indication of a significant system leak 

or a dehydrator failure.

Note:  All of the alarms clear and reset automatically, 

but can be manually reset in the display menus.  

However, if the alarm condition still exists, the alarm 

will return immediately after being reset.

 WIRE 

WIRE 

ALARM

TERMINAL COLOR  FUNCTION

 

WHITE 

EXCESS RUN NO

 

TAN 

EXCESS RUN COM

 

BLUE 

EXCESS RUN NC

 

BROWN 

HIGH HUMIDITY NO

 

PINK 

HIGH HUMIDITY COM

 

GREEN 

HIGH HUMIDITY NC

 

BLACK 

POWER FAIL NO

 

VIOLET 

POWER FAIL COM

 

RED 

POWER FAIL NC

 

10 

ORANGE 

LOW PRESSURE NO

 

11 

YELLOW 

LOW PRESSURE COM

 

12 

GRAY 

LOW PRESSURE NC

DISCRETE Alarm

 

WIRE 

 WIRE 

 

ALARM

TERMINAL  COLOR   FUNCTION

 

RED 

SUMMARY NO

 

WHITE 

SUMMARY COM

 

BLACK 

SUMMARY NC

Summary Alarm

Figure 1 —  Terminal Strip Summary

Pin 3

Pin 1

Pin 1

Pin 12

Figure 2  — Terminal Strip Discrete

Summary of Contents for DryLine PMT200B Series

Page 1: ...PMT200B SERIES DryLine DEHYDRATOR USER MANUAL Bulletin AE01B A0552 001 Rev L 2009 2012 CommScope Inc All rights reserved 12 12 ...

Page 2: ...dual Line Pressures 9 2 8 Purging the Transmission Line 9 2 9 Adjusting Output Pressure 9 Section 3 Operation 10 3 0 Maintenance 10 3 1 Regular Maintenance 10 3 2 Preventive Maintenance 10 3 3 Dehydrator Filter Element Replacement 10 3 4 Annual Inspection 10 3 4 1 Check the ground wire 10 3 4 2 Check the hour meter 11 3 5 Parts Replacement and Dehydrator Overhaul 11 3 5 1 In Case Of Difficulty 11 ...

Page 3: ...T200B KIT DRYER 17 Solenoid Replacement Kit 17 PMT200B KIT SOLND 17 Section 6 Customer Service 17 6 0 Introduction 17 6 1 In Case of Trouble 17 6 2 Initial Steps by CommScope 18 6 3 Repair Center Process 18 6 4 RoHS Inquiries 18 Section 7 DC Inverter Option 19 7 1 Introduction 19 7 2 Installing the 24 Vdc to AC inverter 19 7 3 Installing the 48 Vdc to AC inverter 20 ...

Page 4: ...is adjustable from 13 8 kPa 2 0 psig to 41 4 kPa 6 0 psig 1 3 Operation PMT200B Theory of operation The PMT200B series of DryLine dehydrators while similar in moisture removal technology operates differently than some of the DryLine series of dehydrators In order to provide a constant supply of dry air to small air volume systems and to maintain an acceptable dryness level in the product air strea...

Page 5: ...with full alarms The summary alarm does not report Power Fail Power Fail Activates when power is removed from the dehydrator This includes turning the power off at the switch High Humidity Activates when system or dehydrator output humidity rise above 7 5 relative humidity At initial installation this alarm will continue to alarm until the system has been properly purged Excess Run Factory run tim...

Page 6: ...ith Inverter Output Connector 3 8 polytube compression Dimensions Height cm in 45 7 18 Width cm in 44 45 17 5 Depth cm in 17 8 7 Net weight kg lb 16 55 36 1 2 Alarms Power Fail Alarm loss of input power High Humidity Alarm Set Point 7 5 RH factory set Excess Run Alarm 10 minutes factory set Low Pressure Alarm kPa psig 6 9 1 0 HUMIDITY SENSOR P3 NOT IN USE NOT IN USE P7 SUM ALARM P8 NO NC KEYPAD J4...

Page 7: ...ed longer than 1 2 second scrolling will occur at a faster rate Numerically decrease displayed settings in display window When depressed longer than 1 2 second scrolling will occur at a faster rate Used to allow the user quick access to the system event log 2 2 1 Event Log Codes EV 0 Event Power Up EV 1 Event High Humidity Alarm EV 2 Event Excessive Run Time Alarm EV 3 Event Low Pressure Alarm EV ...

Page 8: ...0 10 Vac 50 Hz 2 4 1 AC Power AC units should be connected into a standard 15 A power receptacle of the proper voltage Make sure the power circuit is properly grounded Two power cords are supplied one 115 Vac American and one 240 Vac International CAUTION Proper electrical connection is required It is suggested a licensed electrician be contracted to connect the AC wiring to the unit if it is conn...

Page 9: ...g Note If the transmission lines have not been purged continue with section 2 8 Otherwise proceed to section 3 Using supplied PTFE tape screw one of the included 3 8 compression fittings into the output bulkhead There is an elbow and a straight compression fitting included with the unit Insert one end of the 3 8 in polytube feed line tubing into the compression fitting on the dehydrator output por...

Page 10: ...ter is made of a fibrous material It should be replaced once a year or more frequently if the operating environment is very dusty CAUTION Do not apply oil or other chemicals to the filter element 3 4 Annual Inspection Warning Electrical Hazard Unplug power cord before servicing unit Inspection includes checking for loose or damage hoses fittings and electrical connections Open the top panel or fro...

Page 11: ...perating refer to Section 2 on Installation and Section 4 on Troubleshooting the unit 3 5 2 Tools The following tools are used in the maintenance and overhaul procedures Adjustable open end wrench Allen wrench 5 32 2 Phillips screwdriver Small flat blade screw driver 3 5 3 Overhaul Procedure When the PMT200B compressor run time reaches 6000 hours or a multiple of 6000 hours it is time to replace c...

Page 12: ...oard is shown pulled out for clarity Follow the instructions included in the compressor overhaul kit When the overhaul is complete reinstall 3 6 Service Restoration RECOMMENDATION If the dehydrator overhaul process has taken more than a few hours it is recommended that the unit be run for one hour into the room to purge the membrane dryer and tank of any acquired moisture before reconnecting to th...

Page 13: ...ectronics With dehydrator isolated from transmission line observe pressure in transmission line If pressure drops use a leak detector solution to locate leaks in the transmission line Repair leaks if possible If the problem persists contact CommScope Customer Service see section 6 0 Compressor does not turn Check the display on the controller Toggle the ON OFF switch attached to power connection C...

Page 14: ...D THERE IS A GROUND STUD ON THE DOOR A GREEN YELLOW STRIP WIRE FROM THE DOOR GROUND STUD TO THE CHASSIS GROUND STUD POWER SWITCH BLACK WHITE GREEN WITH YELLOW STRIP SOLENOID BLACK WHITE 1 6 BROWN BLUE GREEN BLACK ORANGE WHITE GROUND EMI FILTER 240 VAC JUMPER HARNESS FACTURY INSTALLED JUMPER HARNESS ON 81026 AND 81326 DETAILS LIGHTNING ARRESTOR WHITE BLACK ...

Page 15: ...TE ALARMS P9 GROUND THERE IS A GROUND STUD ON THE DOOR A GREEN YELLOW STRIP WIRE FROM THE DOOR GROUND STUD TO THE CHASSIS GROUND STUD POWER SWITCH BLACK WHITE GREEN WITH YELLOW STRIP SOLENOID BLACK WHITE 1 6 BROWN BLUE GREEN BLACK ORANGE WHITE PURPLE YELLOW BLANK GROUND EMI FILTER 240 VAC JUMPER HARNESS FACTORY INSTALLED JUMPER HARNESS ON 81326 AND 81026 DETAILS RED WHITE BLACK LIGHTNING ARRESTOR ...

Page 16: ...ERIES DryLine DEHYDRATOR USER MANUAL 16 Figure 6 PMT200B Pneumatic Diagram COMPRESSOR SOLENOID DRAIN DRYER AND FILTER BOWLS REGULATOR ASSEMBLY TANK ASSEMBLY CONTROL BOARD REAR VALVE ASSEMBLY FRONT VALVE ASSEMBLY ...

Page 17: ...ut of warranty repairs as well as dehydrator and compressor overhauls from several Repair Centers Coordination of these services is provided through the nearest Sales Office or Customer Service Center The Center is also prepared to help you with the following Technical Assistance Troubleshooting Repairs Loaner Units Spare Parts Installation Materials System Accessories 6 1 In Case of Trouble The f...

Page 18: ...en repairs are complete we will return your unit and invoice you for the inspection charge materials used for the repair and labor applied to complete the repair If you elected not to repair the unit we will invoice you for the inspection and freight charge if unit is to be returned LOANER UNITS Loaner units are available from the repair center to maintain your system while repairs are being perfo...

Page 19: ...4 Vdc to AC inverter Remove the inverter from its packaging and install in desired location The inverter can be placed on a flat surface or mounted to a wall via the flanges and slots on the bottom of the inverter Verify power switch is turned off on the inverter Connect the power cord from the dehydrator to the AC receptacle located on the left side of the inverter Connect the DC power to the lug...

Page 20: ...lots on the bottom of the inverter Verify power switch is turned off on the inverter Connect the power cord from the dehydrator to the AC receptacle located on the left side of the inverter Connect the DC power to the lugs located on the right side of the inverter to the battery system Ensure the polarity is correct Improper connection can damage inverter and void warranty Turn inverter on Only gr...

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