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408- 4471

13

of 17

Rev

N

5.4.

900-

m

m Easy Strip or Semi- Tight Buffered Fiber

Kit Components Required

(Discard Other Components)

Clear

Tubing

Connector

Assembly

Connector

Housing

Strain

Relief

Inner

Eyelet

Crimp

Eyelet

Plunger

Dust Cap

Small

Tubing

Termination

Cover

Connector kit is shipped with these installed onto connector

assembly. Keep them in place until ready for assembly.

A. Preparing 900-

m

m Easy Strip or Semi- Tight

Buffered Fiber

(Figure 12)

1. Mark a circumferential line (approximately 90

_

around) 4 mm from one end of the clear tubing.

See Figure 12, Detail A.

2. Place the inner eyelet, small diameter end first,

inside the clear tubing with the flange of the inner

eyelet against the end of the clear tubing. See

Figure 12, Detail A.

3. Slide the strain relief (small diameter end first),

clear tubing (with the inner eyelet inside), and

crimp eyelet onto the fiber. See Figure 12, Detail B.

4. Remove the plunger dust cap from the

connector assembly, and discard.

5. Insert the small (white) tubing into the plunger of

the connector assembly until the tubing bottoms.

See Figure 12, Detail C.

6. Push the connector assembly into the holder of

the cable holder assembly with the termination

cover facing outward. See Figure 12, Detail D.

Make sure that the connector butts against the lip

on the arm of the cable holder. Slide the fiber into

the channel marked “BUFFER. Make sure that the

tip of the fiber butts against the end of the channel.

7. Mark the fiber at each cross--slot of the channel.

See Figure 12, Detail D. Also, mark the fiber at the

end of the channel. Then, remove the fiber from

the channel.

8. Using the strip tool, strip the 250--

m

m fiber

coating and buffer to the first mark. It is

recommended holding the strip tool at an angle to

the fiber coating and stripping the coating in three

sections. Refer to Figure 12, Detail E. Clean the

fiber with an alcohol fiber wipe to remove the fiber

coating residue.

9. Using the strip tool, apply slightly less pressure

than when stripping 125--

m

m fiber, and strip the

buffer only (leave the 250--

m

m fiber coating in

place) to the second mark. Practice this first.

10. Mark the 250--

m

m fiber coating at the shoulder

of the 900--

m

m buffer. Strip the buffer to the third

mark.

Before using the strip tool, make sure that the “V”

opening is clean; otherwise the fiber could break.

Only use isopropyl alcohol on the tool.

B. Cleaving

(Figure 13)

1. Open the fiber clamp of the fiber optic cleaver.

Press the button, and slide the carriage back

(toward the fiber clamp). Then move the fiber slide

back until it stops.

2. Place the stripped fiber into the slot so that the

end of the buffer is at the 8--mm marking. See

Figure 3, Detail A.

3. While applying pressure on the buffer, carefully

slide the fiber slide forward (toward the carriage)

until it stops. See Figure 3, Detail B.

4. Gently close the fiber clamp, and slide the

carriage forward. DO NOT touch the button while

sliding the carriage. See Figure 3, Detail C.

5. Open the fiber clamp, and move the fiber slide

back until it stops.

6. Remove the cleaved fiber, and properly dispose

of the scrap fiber.

DO NOT attempt to clean the fiber after it has

been cleaved.

CAUTION

!

CAUTION

!

Summary of Contents for 2064184-1

Page 1: ... to another connector or device Certain cable constructions do not allow axial movement and are not suitable for use with SC connectors Refer to Inspection Specification 129 1496 for a method of determining whether a given cable construction allows axial movement result of the buffer pull test 5 4 900 mm Easy Strip or Semi Tight Buffered Fiber Read these instructions thoroughly before assembling t...

Page 2: ...0 m m Bare Buffered Fiber Kit Components Required Discard Other Components Connector Assembly Bare Buffer Boot Plunger Dust Cap Connector Housing Termination Cover Connector kit is shipped with these installed onto connector assembly Keep them in place until ready for assembly A Preparing 900 mm Bare Buffered Fiber Figure 2 1 Slide the bare buffer boot small diameter end first over the buffer See ...

Page 3: ...f using Die Set 492783 1 remove and retain the termination cover If using Die Set 1985766 1 do not remove the termination cover 4 Squeeze the handles of the hand tool until the ratchet releases Allow the handles to open fully Then If using Die Set 492783 1 slowly close the handles until you hear 2 clicks from the ratchet If using Die Set 1985766 1 slowly close the handles until you hear 3 clicks f...

Page 4: ...ber into the slot so that the end of the buffer is at the 8 mm marking See Figure 3 Detail A 3 While applying pressure on the buffer carefully slide the fiber slide forward toward the carriage until it stops See Figure 3 Detail B 4 Gently close the fiber clamp and slide the carriage forward DO NOT touch the button while sliding the carriage See Figure 3 Detail C 5 Open the fiber clamp and move the...

Page 5: ... toward the connector assembly to make sure that the fiber is still bottomed then slowly squeeze the tool handles together until the ratchet releases Allow the handles to open fully and remove the connector from the dies 7 Position the plunger of the connector assembly in the first smallest cavity of the front die with the knurl against the edge of the groove in the die and the ferrule or terminat...

Page 6: ...er Detail A For 250 m m Coated Fiber Connector Assembly in Holder with Termination Cover Facing Outward Strip Fiber in Sections to First Mark Direction of Strip Hold Strip Tool at 45_ Angle Approx to Fiber Strip Tool Plunger Cable Holder Assembly Small Tubing Figure 2 Preparing the Fiber Figure 3 Cleaving Detail A Detail B Detail C Stripped Fiber in Slot End of Buffer at 8 mm Marking Slide Fiber S...

Page 7: ...t 492783 1 Ferrule In Upper Cavity of Front Die and Pointing in Direction of Arrow Plunger in Upper Cavity of Rear Die Figure 4 Crimping Detail A Termination Cover Shown Bare Buffer Boot Over Plunger and Against Connector Assembly Detail B Plunger in First Cavity of Front Die Knurl Against Edge of Groove in Die Detail C Key of Connector Housing Aligned with Chamfered Edges of Connector Assembly Sl...

Page 8: ...ffer butts against the end of the channel See Figure 7 Detail C 9 Mark the buffer at each cross slot of the channel and at the right end of the channel total of three marks See Figure 7 Detail C Remove the buffer from the cable holder assembly 10 Using the strip tool strip the buffer to the first mark It is recommended holding the strip tool at an angle to the buffer and stripping the buffer in th...

Page 9: ...Figure 10 Detail A Make sure that the inner eyelet is still aligned with the right most mark on the bu er If necessary adjust the position of the jacket Make sure that a space of 3 to 5 mm exists between the face of the inner eyelet shown in Figure 7 Detail B and the plunger rear of connector assembly Refer to Figure 10 Detail A Failure to ensure that this space exists may result in improper conne...

Page 10: ...ing Outward Cable Holder Assembly Figure 6 Preparing the Cable Bundled Strength Members Folded Over Jacket Inner Eyelet Under Strength Members Detail A Detail C Detail B Crimp Eyelet Over Strength Members Tip of Buffer Against End of Channel Mark Buffer at Cross Slots and End of Channel Face of Inner Eyelet Detail D Strip Buffer in Sections to First Mark Direction of Strip Hold Strip Tool at 45_ A...

Page 11: ...losed Detail A Detail B Buffer Held in Cable Clamp Cleaved End of Fiber Even with Front of Arm of Cable Holder Assembly Fiber Bottomed in Plunger of Connector Assembly Slight Bend Formed to Hold End of Fiber in Place Detail C Figure 9 Crimping Ferrule in Upper Cavity of Front Die and Pointing in Direction of Arrow Plunger in Upper Cavity of Rear Die Termination Cover Facing Outward ...

Page 12: ...ligned with Right Most Mark on Buffer 3 5 mm Space Detail A Crimp Eyelet Against Last Cavity of Front Die with Ferrule Pointing in Direction of Arrow Connector Assembly Against Die Figure 11 Crimping Detail C Detail B Strain Relief Over Plunger and Against Connector Assembly Cut Strength Members Flush with Crimp Sleeve Termination Cover Key of Connector Housing Aligned with Chamfered Edges of Conn...

Page 13: ...ot of the channel See Figure 12 Detail D Also mark the fiber at the end of the channel Then remove the fiber from the channel 8 Using the strip tool strip the 250 mm fiber coating and buffer to the first mark It is recommended holding the strip tool at an angle to the fiber coating and stripping the coating in three sections Refer to Figure 12 Detail E Clean the fiber with an alcohol fiber wipe to...

Page 14: ...void damage to the fiber observe the direction of the arrows Refer to Figure 14 Details C and D 6 Gently push the fiber toward the connector assembly to make sure that the fiber is still bottomed then slowly squeeze the tool handles together until the ratchet releases Allow the handles to open fully and remove the connector from the dies 7 Position the plunger of the connector assembly in the firs...

Page 15: ...Small Tubing Clear Tubing Inner Eyelet Plunger Cable Holder Assembly 4 mm Mark Buffer Tube at End of Channel Detail E Strip in Sections to First Mark Direction of Strip Hold Strip Tool at 45_ Angle Approx to Fiber Strip Tool Small Diameter End of Strain Relief Buffer Tube Crimp Eyelet Figure 13 Cleaving Detail A Detail B Detail C Stripped Fiber in Slot End of Buffer at 8 mm Marking Slide Fiber Sli...

Page 16: ...r in First Cavity of Front Die with Ferrule Pointing in Direction of Arrow Knurl Against Edge of Groove in Die Termination Cover Facing Outward Figure 15 Crimping Detail A Crimp Eyelet Against Last Cavity of Front Die with Ferrule Pointing in Direction of Arrow Connector Assembly Against Die Detail B Clear Tubing Circumferential Line End of Crimp Eyelet Termination Cover Bare Buffer Boot Over Plun...

Page 17: ... and inspect the ferrule end face for cleanliness using 200 Microscope Kit 1754767 1 includes 2 5 mm adapter cap DANGER Never View Active Fiber Signals 6 REVISION SUMMARY Revisions to this instruction sheet include Updated document to corporate requirements Rebranded to CommScope ...

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