Command Light K.L450A Manual Download Page 6

 

 

 

KNIGHT

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Warranty/Service 

COMMAND LIGHT products* come with a industry leading 5 year warranty against any defects in materials 
and workmanship when used and operated for a period of five years.  If during this time period, you have any 
malfunctions not related to misuse, accident, neglect, or normal wear and tear, please take the following steps 
in order to have your light tower serviced under COMMAND LIGHT’s warranty. 

1. 

Contact us immediately for initial diagnosis and parts if needed at 800-797-7974 or 
[email protected] 

2. 

You will need to have immediate access to light tower. This process can be done by 
individuals with little mechanical ability. (Involves pushing buttons and telling us what the 
light tower is doing or not doing) 

3. 

We then send parts (if needed) and have a technician dispatched (if needed) with a written 
work authorization number and a base amount of hours allotted to do repair 

4. 

We remain available for service support via phone, email, or video conference while 
technician completes repair, also to extend original time allotted if additional issue arise 

5. 

Mark repair as completed and validate the work authorization number for hours of labor / 
travel rates as agreed during diagnosis 

6. 

Finally, we will pay out or credit the invoice when we receive it from person/company 
performing the repair 

Please make contact with us as soon as problems arise in order to execute our warranty.  We must have 
knowledge of the issue and a work order in place in order to pay or reimburse the department with the issue.  
Any unauthorized service voids this warranty. (No work is authorized until the call is made to us) 
Contact Us Early – before any work is done – We’d love to help! 
*excludes light producing components (bulbs, lasers, LEDs)  These components come with their own 
manufacturer warranty.  Contact us and we can help get it. 
 

Breakage or Damage During Shipment 

The transportation company is fully responsible for all shipping damage and will resolve problems promptly if 
you handle it correctly. Please read these instructions carefully. 
 
Examine the contents of all shipping cases. If you find any damage, call your transportation agent at once and 
have them make a description on the freight or express bill describing the damage and the number of pieces. 
Then contact us and we will send you the original bill of lading. Also promptly contact the transportation 
company and follow their procedure for filing a claim. Each company will have a unique procedure to follow. 
 
Please note, we cannot and will not enter claims for damages. If we filed claim here, it would be sent to your 
local freight agent for verification and investigation. This time can be saved by you filing the claim directly. 
Every consignee is on the ground floor, in contact with the local agent who inspects the damaged goods, and 
thus, each claim can be given individual attention. 
 
Since our goods are packed to comply with the regulations of all railroad, truck, and express companies, we 
cannot allow deduction from any invoice because of any damage, however, be sure to file your claim 
promptly. Our goods are sold F.O.B. factory. We take receipt from the transportation company certifying that 
the goods were delivered to them in good order and our responsibility ceases. 
 
It is seldom that any breakage or damage occurs in any of our shipments and in no case will the customer be 
out any expense if they follow the above instructions. 
Be sure to keep all damaged goods subject to examination of the truck or express company inspector, who may 
call on you some time later. These damaged goods, of course, will belong to them, and they will inform you 
what to do with them. If you dispose of these damaged goods, your claim may not be paid. 

 

Summary of Contents for K.L450A

Page 1: ...K n i g h t S e r i e s...

Page 2: ...satile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any problem...

Page 3: ...USER GUIDE 3...

Page 4: ...quired 11 Installation Notes 11 Location Requirements 12 Mounting 13 Holster Mounting 13 Electrical Wiring 14 120 VAC 14 240 VAC 14 220 VAC European 15 Holster Wiring 15 Warning Device Installation 16...

Page 5: ...pped in good working order and condition We therefore extend to the original purchasers the following Limited Warranty for the period of five years from the original date of purchase 1 This warranty d...

Page 6: ...onents come with their own manufacturer warranty Contact us and we can help get it Breakage or Damage During Shipment The transportation company is fully responsible for all shipping damage and will r...

Page 7: ...ht position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury X Do not use a high pressure washer or subject the light to high...

Page 8: ...options available for the KNIGHT2 The emergency vehicle provides power for the 12 VDC elevated warning device circuitry The umbilical corded control unit is powered via 12 VDC eliminating hazardous v...

Page 9: ...ride system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Uppe...

Page 10: ...etracting 5 After lower stage has fully retracted upper stage begins retracting Upon upper stage retracting fully Emergency Stop light turns off Installation The KNIGHT2 must be installed by a designa...

Page 11: ...older less wire connector crimp tool Silicone based gasket sealer RTV recommended Installation Notes The KNIGHT2 weighs approximately 150 pounds Use mechanical assistance to lift the light into instal...

Page 12: ...elope of a typical light tower Make certain sufficient clearances are incorporated in your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc If...

Page 13: ...pacers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 21 64 holes in the mounting surface using the end casting holes as a templ...

Page 14: ...box or generator to the KNIGHT2 A 40 Amp breaker is recommended on standard AC models Make the control connections in the KNIGHT2 relay box The standard model KL450 series KNIGHT2 comes pre wired to...

Page 15: ...levated warning device will be used in conjunction with the light tower If a warning device will be used use the wiring diagram on the next page otherwise use the wiring diagram in the back of the use...

Page 16: ...ematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Attach...

Page 17: ...mid plate 2 Verify that the centering cam attached to the spindle is activating the center switch 3 Loosen the single screw holding the pointed centering cam in place 4 Slide the centering cam so its...

Page 18: ...manual rotation causes the rotation belt to slip this is alright if minimized Excessive slippage on the belt may cause enough damage for the need of belt replacement Retract the lower stage Slowly ap...

Page 19: ...ecting blocks located near the bottom bank of lights The actuator wires are Green Black and Green White Using a small flat blade screw driver remove the 4 e clips securing the lower pin of the upper a...

Page 20: ...nit being operated on a slope 15 Lower lamp tree to horizontal Using a pike pole hold unit level while lowering to nest position Autopark button must be held in to park unit Faulty or stuck nest switc...

Page 21: ...USER GUIDE 21...

Page 22: ...tor Requirement 350 Watt 120 VAC 18 amps 2 5 kW minimum 500 Watt 120 VAC 25 amps 3 kW minimum 750 Watt 120 VAC 38 amps 4 5 kW minimum Lift actuators and rotation motor will cause higher current draw d...

Page 23: ...USER GUIDE 23 Specifications...

Page 24: ...KNIGHT2 24 Parts Lists Exploded Views...

Page 25: ...USER GUIDE 25 Exploded View Lower Stage...

Page 26: ...KNIGHT2 26...

Page 27: ...USER GUIDE 27 Exploded View Midplate...

Page 28: ...KNIGHT2 28...

Page 29: ...USER GUIDE 29 Exploded View Lamp Tree...

Page 30: ...KNIGHT2 30...

Page 31: ...USER GUIDE 31 Wiring Schematics...

Page 32: ...KNIGHT2 32 Holster Box...

Page 33: ...USER GUIDE 33...

Page 34: ...KNIGHT2 34...

Page 35: ...USER GUIDE 35 Midplate...

Page 36: ...KNIGHT2 36 Lamp Tree Standard...

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