Comeval Diaval AF Series Installation, Operating And Maintenance Manual Download Page 6

©COMEV

AL

 V

AL

VE SYSTEMS 

Technical Dept. Ref. IOM - PNEUMA

TIC 

ACTUA

TORS 

AF SERIES - Ed.20/1

Comeval V

alve Systems reserves the right to alter any technical data contained in this Manual without prior notice. Regularly updated data on www

.comeval.es

COLUMNLESS PNEUMATIC ACTUATORS AF SERIES 

FOR DIAPHRAGM VALVES

Page 6

Normally closed actuator assembly after maintenanace (see parts list in Chapter 

13)

Before beginning the assembly check the diaphragms (both valve and actuator) and check that all the components are 

greased correctly using a standard commercial grease.

1. 

Assembly the bonnet to the body tighttenning the bolts in a cross pattern way.

2. 

Place the bottom support plate (be sure the position of the plate allow to place the diaphragm firmly).

3. 

Place the diaphragm and hold it firmly into the bottom support plate housing. Match the diaphragm holes with the lower 

chamber holes.

4. 

Place the diaphragm upper plate (be sure the retaining washers’ housing is looking upwards).

5. 

Match the opening indicator position to the previously marked in lower chamber.

6. 

Attach the stem extension to the valve’s stem firmly and place the retaining washers to the upper plate.

7. 

Place the spring, the spring plate and the upper chamber.

8. 

Tight the between chamber’s bolts and nuts.

9. 

Place the upper part of the actuator and turn the handwheel anti-clockwise until the sping chamber’s long bolts could 

be tighten.

10. 

Tight the spring chamber’s bolts gradually and set the limit opening bolts to their initial positions.

11. 

Release the spring to its rest position by turn the handwheel clockwise.

12. Place and tight the nut on the stem extension and the cotter pin on the stem extension and lock it.

13. 

Tight the allen screw below the handwheel.

Normally open actuator dismantling for maintenance (see parts list in Chapter 

13)

1. Safely disconnect all electric power and supply lines connected to the actuator or accessories.

2. 

Disassemble all the accessories of the actuator (solenoid, limit switch box, etc).

3. Turn the handwheel anti clockwise in order to release the spring tension.

4. 

Remove the spring chamber’s bolts of the upper part of the actuator.

5. 

Remove the bolts of the spring chamber.

6. 

Mark the position of the visual indicator on both chambers and then remove the visual indicator and the stem extension’s 

locking nut carefully .

7. 

Remove the spring upper plate, the spring and the spring’s seat.

8. 

Remove the between chambers’ bolts.

9. 

Remove the upper chamber.

10. Remove the retaining washers and the stem extension.

11. 

Remove the diaphragm upper plate, the diaphragm and the bottom suport plate.

12. 

Remove the bonnet.

13. Clean the components of the actuator perfectly.

14. Inspect the components of the actuator for wear or damage and replace what is necessary.

Normally open actuator assembly after maintenanace (see parts list in Chapter 

13)

Before beginning the assembly check the diaphragms (both valve and actuator) and check that all the components are 

greased correctly using a standard commercial grease.

1. 

Assembly the bonnet to the body tighttenning the bolts in a cross pattern way.

2. 

Place the bottom support plate (be sure the position of the plate allow to place the diaphragm firmly).

3. 

Place the diaphragm and hold it firmly into the bottom support plate housing. Match the diaphragm holes with the lower 

chamber holes.

4. 

Place the diaphragm upper plate (be sure the retaining washers’ housing is looking upwards).

5. 

Attach the stem extension to the valve’s stem firmly and place the retaining washers to the upper plate.

6. 

Place the upper chamber and match the indicator position with the lower chamber.

7. 

Place the seat’s spring, the spring and the spring’s upper plate.

8. 

Screw the stem extension’s retainer and the visual indicator, match the visual indicator with the marks on the upper and 

lower chamber.

9. 

Place the spring chamber and the upper part of the actuator.

Double acting actuator dismantling for maintenance (see parts list in Chapter 

13)

1. Safely disconnect all electric power and supply lines connected to the actuator or accessories.

2. 

Disassemble all the accessories of the actuator (solenoid, limit switch box, etc).

3. 

Remove the upper chamber.

4. 

Remove the stem’s locking nut, the upper plate, the diaphragm and the lower plate.

5. 

Remove the bonnet.

Double acting actuator assembly after maintenanace (see parts list in Chapter 

13)

Before beginning the assembly check the diaphragms (both valve and actuator) and check that all the components are 

greased correctly using a standard commercial grease.

1. 

Assembly the bonnet to the body tighttenning the bolts in a cross pattern way.

2. 

Place the bottom support plate (be sure the position of the plate allow to place the diaphragm firmly).

3. 

Place the diaphragm and hold it firmly into the bottom support plate housing. Match the diaphragm holes with the lower 

chamber holes.

4. 

Place the diaphragm upper plate (be sure the position of the plate allow to place the diaphragm firmly).

5. Attach the locking nut to the stem.

6. 

Place the upper chamber.

Summary of Contents for Diaval AF Series

Page 1: ... on safety information 2 3 PRESERVATION STORAGE HANDLING TRANSPORT 2 4 DESCRIPTION 2 4 1 General Description Operating principles 2 4 2 Principle of Operation 3 4 3 Area of Application 3 4 4 Technical data remarks 3 4 5 Marking labelling 4 5 INSTALLATION 4 5 1 General remarks on installation 4 5 2 Assembly of the actuator onto de valve 4 5 3 Assembling additional modules 4 5 4 Requirements at the ...

Page 2: ... observed and complied with for safely using the product 3 PRESERVATION STORAGE HANDLING TRANSPORT ATTENTION Protect against external force impacts vibrations etc Allow only skilled personnel suitable handling and lifting equipment must be used See Data Sheet for weights or consult manufacturer Always use suitable protection equipment and minimize the use of human body force at any step to avoid i...

Page 3: ...ce the air push the diaphragm downwards and this pull the stem extension with it forcing the valve to close Double acting air inlet air inlet When the upper chamber s air pressure is enough to allow the valve to close the air pushes the diaphragm downwards and so it actuates directly on the valve s stem forcing the valve to close When the air pressure in the lower chamber is enough to allow the va...

Page 4: ...nd in rest position installed on the pipe line When the valve is operated there is a crushing hazard between diaphragm and seat Ensure the valve is not under operation in case hands are introduced inside the valve To avoid unnecessary stress and risk of valve break consider the weight and the relative position of actuator to evaluate its support Make sure that the actuator is suitable for service ...

Page 5: ...ly as well as actuator controls and valve 7 CARE AND MAINTENANCE The operator must define maintenance and maintenance intervals to meet requirements Check for body and air supply connections tightness and valve smooth operation without additional tools ATTENTION Before any maintenance task make sure previous chapters are thoroughly followed In case of actuator malfunction and cap screws loosened t...

Page 6: ...ove the between chambers bolts 9 Remove the upper chamber 10 Remove the retaining washers and the stem extension 11 Remove the diaphragm upper plate the diaphragm and the bottom suport plate 12 Remove the bonnet 13 Clean the components of the actuator perfectly 14 Inspect the components of the actuator for wear or damage and replace what is necessary Normally open actuator assembly after maintenan...

Page 7: ...ing and replace if needed Refer to chapter 7 Some part stuck inside the valve Dismount the valve and check inside Refer to chapter 7 Actuator unit moves too slowly or not reaching limit position Air supply pressure too low Recheck air supply pressure on actuator nameplate Increase only the needful without exceeding max value Connection opposite to air supply connection partially plugged or restric...

Page 8: ...ially polluting or harmful residues or any mechanical damage that could present a health safety or environmental risk as enforced by EU Health Safety and Environment Law including the Safety Data Sheet of the substances identified as potentially hazardous Actuators are recyclable and not expected hazard to the environment with the exception of soft parts PTFE and rubber compounds that should be di...

Page 9: ...10 11 16 14 15 22 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 Single Acting spring to open 1 5 9 18 6 8 2 13 16 14 15 22 11 10 7 No Description 1 Handwheel 2 Stem extension 3 Nut 4 Opening limit rod 5 Spring chamber bolts 6 Spring plate 7 Spring chamber 8 Spring 9 Visual indicator 10 Upper chamber 11 Chambers union bolts 12 Retainer bolt 13 Retainer washers 14 Diaphragm upper plate 15 Diaphragm 1...

Page 10: ...DIAPHRAGM VALVES Page 10 Double Acting 16 14 15 14 19 10 11 10 11 19 14 15 16 No Description 10 Upper chamber 11 Chambers union bolts 14 Diaphragm upper plate 15 Diaphragm 16 Lower chamber 19 Stem s locking nut 14 ANNEXES 14 1 Declaration of Conformity DC09 14 2 Data Sheet DS09 COMEVAL VALVE SYSTEMS S L y CIA Soc Comanditaria Les Rotes 15 46540 El Puig Valencia España Phone 34 961 479 011 Fax 34 9...

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