ComCo Systems 521 Series Installation And Operator'S Manual Download

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ComCo Systems Inc. | 800.533.3794

www.comcosystems.com

500169 Rev. 18.0

521

Series

Installation and

Operator Manual

Summary of Contents for 521 Series

Page 1: ...ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Installation and Operator Manual ...

Page 2: ... by copyright No part of this publication may be reproduced in any form or used as the basis for the sale or manufacture of apparatus without prior written consent by ComCo Systems 2018 ComCo Systems INC All rights reserved Some of the materials and applications described in this publication may be protected under one or more of the following US patents DES272076 4180354 4971481 4984939 5584613 60...

Page 3: ...l Sided Teller Unit pg 12 Operations Specification Parts List 521 EZ Master Station pg 20 Cut Sheet Riser Diagram Wiring Diagram Customer Unit pg 24 Operations Specification Parts List Installation Blower pg 30 Operations Specification Parts List Glossary of Terms pg 36 Key Words Carriers pg 37 Installation Maintenance pg 40 System Setup and Installation Field Wiring Diagram Help Desk Information ...

Page 4: ...521 Customer Unit CU P N 200500 4 521EZ Master Station TU P N 201057 5 521A Teller Unit TU P N 201194 Features 521 Manual or Automatic Teller Unit TU 521 200501 200502 Teller operating unit which is suspended from the ceiling typically over the counter top Single Pack UL Blowers BM 200 200217 Features Ea Single Pack 1 Power Cards 115Vac 15A 1 Blower for pressure 1 Blower for vacuum Customer Unit C...

Page 5: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 4 521 Series 521A Teller Unit Model TU 521 201194 ...

Page 6: ...5 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 1 System Power On Off Switch 2 Control Panel Send Carrier to Customer Retrieve Carrier from Customer 2 1 Operation ...

Page 7: ...s ON OFF Power cycles the complete system Inside Unit Outside Unit Blowers Power ON the system power light will be present Power OFF means complete system power down If installed it will power down the Customer Video Module CVM SEND Sends a carrier to the customer unit RECALL Recalls a carrier from the customer unit Operation ...

Page 8: ...7 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521A Teller Unit TU P N 201194 Dimensional Electrical Specifications Specification ...

Page 9: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 8 521 Series 521A Teller Unit TU P N 201194 Dimensional Cont Specification ...

Page 10: ...9 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521A System P N 201194 System riser details Installation ...

Page 11: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 10 521 Series 521A with 521CU System P N 201194 Field wiring Specifications Specification ...

Page 12: ...11 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521A with 522CU System P N 201194 Field wiring Specifications Specification ...

Page 13: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 12 521 Series 521 Teller Unit Manual Motorized Model TU 521 200501 200502 ...

Page 14: ...witch 2 Control Panel System Power Indicator LED Send Carrier to Customer Retrieve Carrier from Customer 521 Teller Unit TU P N 200501 200502 The 521 teller terminal utilizes an automatic or manual door design Insert the carrier in the unit and press Send Carrier dispatches to the customer unit Operation 2 1 ...

Page 15: ... ON OFF Power cycles the complete system Inside Unit Outside Unit Blowers Power ON the system power light will be present Power OFF means complete system power down If installed it will power down the Customer Video Module CVM SEND Sends a carrier to the customer unit RECALL Recalls a carrier from the customer unit Operation Fig 1 0 ...

Page 16: ...15 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521 Teller Unit TU P N 200501 200502 Dimensional Electrical Specifications Specification ...

Page 17: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 16 521 Series 521 Teller Unit TU P N P N 200501 200502 Parts Breakaway Part ...

Page 18: ...17 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521 Teller Unit TU P N 200501 200502 Parts Descriptions Parts ...

Page 19: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 18 521 Series 521 Teller Unit Installation Detail Switch Bend Installation ...

Page 20: ...19 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521 Teller Unit Installation Detail Check Valve Bend Installation ...

Page 21: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 20 521 Series 521 EZ MASTER STATION Model TU 521 201057 ...

Page 22: ...21 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521EZ with 521CU System P N 201057 Field wiring Specifications Specification ...

Page 23: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 22 521 Series 521EZ System P N 201057 Dimensional Electrical Specifications Installation ...

Page 24: ...23 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series 521EZ System P N 201057 System Riser Details Installation ...

Page 25: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 24 521 Series Customer Unit Model CU 521 200500 ...

Page 26: ...it with optional 2 Way Video P N 200500 Machine Switch Operating Instructions SEND Sends carrier to Teller Unit NOTE DO NOT INSERT LOOSE ITEMS DIRECTLY INTO UNIT CALL Generates an audible tune at the Teller Center when depressed Lower Switch Panel P N 200574 Upper Switch Panel P N 200573 Operation ...

Page 27: ...es Customer Unit P N 200500 Dimensional Electrical Specifications Item Measurements Value Customer Video Module CV 100 200203 Nominal Voltage Current max 12 VDC 1 2 amps Specification UNDERGROUND CONDUIT AT OWNER S DISCRETION WITH OPTIONAL 2 WAY VIDEO 6 4 OR 10 CVM ...

Page 28: ...27 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Customer Unit P N 200500 Mounting Access Installation 5 CONNECT UNDERGROUND WIRING IF AVAILABLE ...

Page 29: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 28 521 Series Customer Unit P N 200500 Parts Breakaway Parts ...

Page 30: ...29 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Customer Unit P N 200500 Parts Descriptions Part ...

Page 31: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 30 521 Series Single Pack Blower Model BM 200 200217 ...

Page 32: ...icated circuit within 3 0 ft of the unit All Line Power must be done in compliance with the NEC National Electrical Code by authorized qualified personnel Class 2 Field WARNING SHOCK HAZARD Disconnect AC Power before Servicing Unit Only to be serviced by Qualified Personnel AC Service Disconnect for Unit is located at the Main Junction Breaker Box 1 115 VAC 0 5A Resettable Fuse 1 24 VAC 1 5A Reset...

Page 33: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 32 521 Series Single Pack Blower Module P N 200217 Parts Breakaway Parts ...

Page 34: ...33 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Single Pack Blower Module P N 200217 Parts Breakaway Parts ...

Page 35: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 34 521 Series Single Pack Blower Module P N 200217 Parts Descriptions Parts ...

Page 36: ...35 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Single Pack Blower Unit P N 200217 Dimensional Electrical Specifications Specification ...

Page 37: ...eller unit to slow the carrier down before landing in the unit Once carrier has passed the decel switch the blowers stop and the solenoid is engaged Carrier Transports the various transactions back and forth between the Customer unit and the Teller unit Check Valve Rubber valve flap that diverts the air in order the slow the carrier down before entering the unit CVM Customer Video Module Video uni...

Page 38: ...he transmission tubing or possibly lose their contents during transmission If coins are to be sent it is recommended that they be rolled and placed in a pouch or bag Loads that can shift during transmission may cause malfunction or damage to the carrier or system Carriers are not to exceed a gross weight of 4 lbs The contents of the carrier must be fully within the carrier and not caught between e...

Page 39: ...y by switching it off for at least 30 seconds and on again this will reset the system Send cycle 1 Teller inserts carrier into teller unit 2 Manual Teller Units only Teller closes teller unit door and Send cycle begins 3 Automatic Teller Units only Teller presses SEND and Teller Unit door closes 4 Send cycle begins 5 Pressure blower activates 6 The check valve in the Valve bend opens and the relie...

Page 40: ...ns pulling vacuum from Customer Unit 6 Carrier is pulled from Customer Unit into transmission tubing towards Teller Unit 7 Carrier passes relief valve 8 Carrier is decelerated by pressure ahead of carrier check valve in Valve Bend blocks pressure from Teller Unit 9 Carrier arrives at Teller Unit 10 Recall timer times out 11 Automatic Teller Units only Teller Unit door opens 12 Manual Teller Units ...

Page 41: ...eries Installation Control Field Wiring Diagram P N 500136 NOTE All Class 2 interconnecting cabling must be done in compliance with the ARTICLE 800 33 A FPN No 2 exception No 2 of the NEC National Electrical Code by an authorized qualified personnel Installation ...

Page 42: ...41 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Installation Optional CVM Field Wiring Diagram P N 500073 Installation ...

Page 43: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 42 521 Series Installation Optional CVM Field Wiring Diagram P N 500073 2 Installation ...

Page 44: ...43 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series System Riser Diagram Options Parts Descriptions Installation ...

Page 45: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 44 521 Series Specification Detail Valve Switch Bend Installation ...

Page 46: ...45 pg ComCo Systems Inc 800 533 3794 www comcosystems com 500169 Rev 18 0 521 Series Installation Detail Check Valve and Nipple Bend Installation ...

Page 47: ...t be kept clean from debris for proper operation It is recommended that the top of the teller unit be covered with paper or plastic while construction takes place Vacuum the bottom of the door track after installation is complete Timer adjustment Adjust timer T1 for approximately 5 seconds greater than the time required for an empty carrier to be recalled from the customer unit to the teller unit ...

Page 48: ...rvice agent to diagnose the problem Deceleration Trigger Bend Proper deceleration trigger function is essential to good system performance If carrier lands hard at Customer Unit inspect the deceleration trigger If it is cracked worn or missing it must be replaced immediately The deceleration switch assembly has 4 switches in it only one switch is required for proper operation If the assembly is in...

Page 49: ...800 533 3794 www comcosystems com 500169 Rev 18 0 pg 48 521 Series Maintenance ...

Page 50: ...Kit 200504 Part Number Description U M Quantity 613811 2 Hose Clamp Ea 6 613219 PVC Painted Half Sleeve Ea 1 300023 Teller Unit Wall Bracket Ea 1 200148 521 CU Escutcheon Plate Kit Ea 1 200727 521 522 CU Escutcheon Hardware Kit Ea 1 400253 Base Trim Ea 1 613801 Flex Hose FT 3 200186 Tube Metal Sealant Ea 1 500169 Installation Manual Ea 1 Appendix A ...

Page 51: ...ch assembly Legacy 1 200391 1 Power Switch 1 612210 Recall pushbutton Legacy 1 612211 Send pushbutton Legacy 1 200925 1 Send Recall Keypad Assembly 1 612209 Switch lamp Legacy 2 200443 Door motor automatic teller 1 612202 Roller limit switch 2 3 Trim 605202 Trim Washer 7 605203 Trim Cap 7 601406 7 8 hole plug 2 Customer Unit Mechanical Components 400058 Landing plate 1 605204 Knob carrier landing ...

Page 52: ...y 4PDT 1 600654 Tilt Camera for 10 CVM 1 600676 Tilt Camera for 6 4 CVM 1 614073 Color CCTV Camera 1 805081 Auto iris CCTV lens 1 614065 Compact camera 1 Miscellaneous components 400116 1 Check valve membrane 4 0 1 400116 2 Check valve membrane 3 5 1 400361 Customer unit tube sleeve 1 200599 Deceleration trigger assembly 1 200693 Kit Assembly Decel Replacement Parts 1 Carriers 602033 Carrier 4 5 e...

Page 53: ...SYSTEMS COM Please give the Customer Service Representative the following information Company Name and Phone Number Company Contact Store Component s being returned for repair Description of problem Serial number of product Send your return items to the following address ComCo Systems 306 W Overly Dr Lake Dallas TX 75065 RMA XXXX All RMAs will be processed in the order they are received ComCo Syst...

Page 54: ...nical Support service comcosystems com 800 533 3794 Option 1 support comcosystems com Parts Orders parts comcosystems com 800 533 3794 Option 2 Equipment and System Sales sales comcosystems com 800 533 3794 Option 3 Project Management 800 533 3794 Option 4 Accounting accounting comcosystems com 800 533 3794 Option 5 https www facebook com ComcoSystems https twitter com comcosystems Appendix E ...

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