Fortador Volt Dual Operating Manual Download Page 1

Summary of Contents for Volt Dual

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Page 2: ...e terms in the following cases Any misuse or use in improper conditions any damage resulting from normal wear out or aging inappropriate application neglect improper operation or storage exposure to mois ture arbitrary modification or repair improper installation using wrong power supply source operator errors failure to obey this operating manual or any other events for which the man ufacturer ca...

Page 3: ...ments 8 Unpacking 10 Before each start up 11 How to install and use the machine for the first time 12 Cleaning 14 Washing 16 Control panel functions 18 Switch off procedure 20 Maintenance plan 22 FAQ 23 List of spare parts and the machine s exploded view drawings 30 CE Attestation of conformity 37 Transport 38 Final remarks 39 CONTENTS ...

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Page 5: ...ion provide for even faster return on investment This model is a unique steam device on the market that allows for working without any ex haust fumes Two independent boilers guarantee the highest power and reliability The Fortador VOLT PRO VOLT DUAL is powered by three phases and features the proprietary ECO PRO system of reducing energy consumption The VOLT PRO model is a MULTI TASK device which ...

Page 6: ...k no 1 capacity 10 Detergent tank no 2 capacity 5 Noise level 60 74 dB Dimensions W x L x H 50 x 98 x 78 cm Weight 65 kg without fluids and accessories TECHNICAL SPECIFICATION AND DESCRIPTION OF THE MACHINE Technical data Technical data are placed at the rating plate at the rear wall of the cover in the area marked with the red frame When contacting our Service Dept please al ways refer to your ma...

Page 7: ...ers 1 3 5 7 9 8 2 4 6 11 14 13 15 12 10 16 17 10 Washing hose power supply socket 11 Cleaning hose connection quick coupling 12 Cleaning hose connection safety quick coupling valve 13 Water drain valve 14 Detergent 2 drain valve 15 Detergent 1 drain valve 16 Boiler 1 steam drain valve 17 Boiler 2 steam drain valve 7 Detergent 1 and detergent 2 pumps 8 Water filter 9 Water pumps DESCRIPTION OF THE ...

Page 8: ...mendations which would make it possible to completely eliminate risks during its operation or maintenance and while handling or using chemical products that this machine has been designed to process In case of special applications and working conditions some additional safety precautions can turn out to be necessary which are not discussed in this document In such non discussed cases the user shou...

Page 9: ...factured by the manufacturer In case power supply cable is damaged it must be replaced by an authorised service provider under pain of loss of guarantee Water tank must be filled with tap water only Do not add any detergents chemicals or descaling agents to the water tank Do not use distilled water Before starting the machine check if its operational openings are free from dirt It is only allowed ...

Page 10: ... Dual version Dual washing hose 1 piece in Volt Pro version only Repair kit 115 cm 7 7 c m 92 cm UNPACKING Packaging dimensions 1 Carefully remove the machine from its packaging 2 Check if the machine has not been damaged while being shipped 3 Check if its standard equipment is complete We recommend to keep the packaging STANDARD ACCESSORIES ...

Page 11: ... not damaged 5 Do not put any heavy objects on hoses and do not drive your car on them 6 Make sure that your steam supply valves are closed if you do not use your gun for a longer time 10 minutes 7 Check residual current circuit breaker operation by pressing the Test button marked with a red square the machine should switch OFF Operating the machine with faulty residual current circuit breaker is ...

Page 12: ...sure that quick couplings are properly installed Connect the machine to a 400 V socket and turn the emer gency stop ring clockwise 3 2 1 Touch the left button to start the machine The machine will begin to automatically fill the boiler with water and the heater will be activated as soon as the minimum water level is reached 4 HOW TO INSTALL AND USE THE MACHINE FOR THE FIRST TIME FORTADOR VOLT PRO ...

Page 13: ... to the hoses Hold the gun trigger pressed until steam starts to come out Pres sure will drop for a moment When the 12 bar pressure is reached the machine is ready to work After 2 7 minutes the pressure will reach 12 bar Such message will be dis played on the screen Valve open Valve closed 5 6 ...

Page 14: ...hose Direct the steam jet towards the surface being cleaned making sure to keep a safe distance of 10 cm between the gun nozzle and the surface being cleaned 2 3 1 In order to remove heavy soiling it may be required to use some detergent together with steam jet Before activating this function re fill the DETERGENT tank with detergent di luted in water in proportions as described in the detergent l...

Page 15: ...ked with the orange arrow Upon completion of work close the steam supply valves to the hoses remove the steam that remains inside hoses by pressing the gun s trigger and then disconnect the hoses from the machine and proceed in line with the Switch Off Procedure Section 5 6 ...

Page 16: ...t recommended to use high foam and acid pH reaction cleaning detergents Remove the cloth filter from the vacuum cleaner Connect vacuum cleaner to the machine socket Connect 3 washing hose adapters suction pipe to vacuum cleaner steam hose to quick connector no 11 electric plug to socket no 10 1 2 3 4 only in Volt Pro version WASHING ...

Page 17: ... from top to bottom for a vertical surface or towards you for a horizontal surface dispensing the detergent all the time to provide for best washing effects While washing your vacuum cleaner should be kept switched on all the time so that it can draw in the condensed steam from the surface being washed Upon completion of washing empty your vacuum cleaner container disconnect the hose from the mach...

Page 18: ...ator Heater work status indicator Heater work status indicator Detergent 1 level indicator washing Detergent 2 level indicator cleaning Green background of indicators means that the fluid level is sufficient When indicators are shown with a red background it means that fluids are missing and that they should be re filled to continue operation Indicator of water level in cleaning boiler Indicator o...

Page 19: ...19 Boilers mode display screen Serial no display screen Worked hours count display screen ...

Page 20: ...that the boiler draining outlet is di rected into the open space Carefully open valves no 17 and 18 paying special attention to the steam that is coming from the outlet High pressure steam jet may lead to serious burns Drain the boiler completely leaving valve no 17 and 18 in its open position This valve can only be closed just before you start your work 4 5 2 Close the steam supply valves to the ...

Page 21: ...e button for 3 seconds Afterwards by pressing the button marked with orange ar row the water pump will be run for 5 seconds pumping out any remaining water from the water system into the boiler Repeat this procedure several times watching if any water is still present in the tube that supplies water into the wa ter filter and in the filter itself If you cannot see any water coming out do not start...

Page 22: ...hin the guarantee period scheduled maintenance must be performed by the guarantee issuing party or the authorised dealer Failure to observe this condition will result in loss of guarantee MAINTENANCE OPERATIONS TIME INTERVAL WORK HOURS COUNT Clean the water filter 100 Check water detergent sensors 150 Descaling 50 200 depending on water hardness Replace balls and springs in the cleaning gun 200 ...

Page 23: ...23 FAQ Fig 1 Fig 2 11 14 13 15 12 10 16 17 ...

Page 24: ...24 Fig 3 Steam line cleaning Fig 4 Steam line washing ...

Page 25: ... tank As soon as the machine stops and begins to squeal add water into the tank Pour the water in until the machine starts both the burner and the boiler When the boiler is heated up 8 bar leave the machine for approx 5 30 minutes depending on the system s scaling degree in order to completely dissolve the scale When the scale dissolv ing process is completed flow the steam several times by pressi...

Page 26: ... perforated the hose cannot be used anymore it must be replaced with a new one Replace silicon O rings in quick couplings When replaced slightly moisten O ring and quick coupling areas with silicon spray grease Cleaning hose connector improperly installed in safety quick coupling One or several washing gun switches are damaged or silicon electrical cables in the washing hose are dam aged broken sh...

Page 27: ...nit 7 problem 6 problem Diagnosis The machine refuses to start after the Start command does not fill with water up to the boiler L level that is necessary to start the heater Worn out EP5 water pump or non return valve that is part of the pump or pipe sealants inside the pump or air bubbles in the water line from the water tank to the boiler Prevention Solution Steam coming from a cleaning guns b ...

Page 28: ...hing hose exerting ex cessive force as this may result in damage to the rope that limits washing hose length and in failure rupture of the control cable insulation in the washing hose Regularly inspect electrical installation for the condition of insulation and earthing especially the earth wire From time to time check the temporary electrical installation i e all sorts of extension cords or adapt...

Page 29: ...h temperature steam Persons who perform maintenance adjustments at this machine should hold relative permits and logbooks that allow them to carry out maintenance adjustments on thermal pressure equipment Group G2 energy licence and electrical equipment Group G1 energy licence Residual current circuit breaker with overcurrent protection protects the user against touch voltage and leakance It is ab...

Page 30: ... prohibited Drawn by Checked by Approved by Date Scale Sheet V 000 001 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 1 6 1 1 Lp 1 001 1 SH00085 2 001 2 SH00085 3 001 3 SH00085 4 001 4 SH00085 5 001 5 SH00085 6 001 6 SH00085 7 002 1 SH00084 8 002 2 SH00084 Part No Catalog No Quantity 1 2 3 4 7 5 8 6 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without...

Page 31: ...Approved by Date Scale Sheet V 000 003 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 1 3 1 1 1 006 SE00154 2 2 007 SH00047 2 3 008 SH00023 1 4 009 SH00045 1 5 010 SE00028 2 6 011 SH00046 1 7 012 SH00127 1 8 013 SH00116 1 9 014 SH00071 1 10 015 SH00077 1 A 1 2 6 7 8 9 10 2 A V 000 006 1 2 3 4 5 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without the ...

Page 32: ...ity FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Drawn by Checked by Approved by Date Scale Sheet V 000 005 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 1 1 1 1 1 007 SH00047 1 2 019 SH00024 1 3 017 SM00074 1 4 018 SE00088 1 1 2 3 4 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without the ...

Page 33: ...tion without the consent of the owner is prohibited Drawn by Checked by Approved by Date Scale Sheet V 000 007 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 2 3 1 1 1 007 SH00047 1 2 008 SH00023 1 3 010 SH00071 4 4 013 SH00116 1 5 022 SE00012 120V SE00013 220V 1 6 019 SH00103 1 5 3 3 3 3 4 2 1 6 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without th...

Page 34: ...hout the consent of the owner is prohibited Drawn by Checked by Approved by Date Scale Sheet V 000 009 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 1 1 1 1 1 003 SH00097 1 2 025 SH00018 1 3 026 SH00098 1 4 014 SH00071 2 1 2 3 4 4 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Drawn by Checked by Approved ...

Page 35: ...ion without the consent of the owner is prohibited Drawn by Checked by Approved by Date Scale Sheet V 000 000 Anna Wiraszka Janusz Mizerski Janusz Mizerski 2017 02 01 1 7 1 1 Lp Draw No 1 V 000 001 2 V 000 002 3 V 000 003 4 V 000 004 5 V 000 005 6 V 000 006 7 V 000 007 8 V 000 008 9 V 000 009 10 V 000 010 1 4 3 5 9 8 6 7 10 2 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and dis...

Page 36: ...1 007 SH00047 1 2 015 SH00077 1 3 017 SM00074 1 4 018 SE00088 1 1 2 3 4 FORTADOR VOLT PRO DUAL FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Drawn by Checked by Approved by Date Scale Sheet Lp Part No Catalog No Quantity ...

Page 37: ...and certification After preparation of the necessary technical documentation as well as the conformity directives have to be observed CE ATTESTATION OF CONFORMITY Applicant FORTADOR K A Traczyńscy Sp J Aleja Krakowska 108 05 090 Sękocin Stary Poland Manufacturer FORTADOR K A Traczyńscy Sp J Aleja Krakowska 108 05 090 Sękocin Stary Poland Equipment Under Test Steam cleaner Trade Name FORTADOR Model...

Page 38: ... the machine Make sure that the machine s front wheels are correctly secured and that straps are properly tensioned to avoid the machine moving During transport the machine cannot be filled with steam and it must be drained from all fluids In case it is planned to be transported in temperatures below zero its water system must be drained as described in Section Switch Off Procedure Points 8 10 ...

Page 39: ...nerally adopted precautions while operating any electrical or hydraulic equipment This Operating Manual has been written in order to thoroughly explain the operations that can be performed using this machine Its operators must read and understand this Op erating Manual before they can begin solving any problems Any repairs performed by the user on his own within the guarantee period are prohibited...

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