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19

MACHINE PREPARATION

 

 

 

28.

 

DISC BRUSH ASSEMBLY 

1.

 

Make sure the parking brake is engaged and that the main switch is OFF 

2.

 

Connect the battery connector 

3.

 

Turn the key to the "ON/I" position. The base raises automatically. 

4.

 

Turn the key to the “OFF/0” position and remove it from the electrical board.  

 

WARNING: during this operation, verify that there are no people or objects near 
the brush. 

 

 

 

 

 

 

5.

 

With the base up, insert the brushes in the plate housing beneath the base, turning them until 
the three pins enter the niches in the plate itself; turn until the pin is pushed towards the coupling 
spring and is locked into place. The photo shows the rotation direction to hook up the right-hand 
brush; for the left-hand one, rotate in the opposite direction. 

 

ATTENTION: You are advised to always wear protective gloves, to avoid the risk 
of serious injury to your hands. 

 

 

 

You are advised to invert the right and left-hand brushes every day. If the brushes are not new however, 
and have deformed bristles, it is better to reassemble them in the same position (the right-hand one on 
the right, and the left-hand one on the left), to prevent the different inclination of the bristles producing an 
overload on the brush motor as well as excessive vibrations. 
 

 

 

 

29.

 

SERVICE BRAKE AND PARKING BRAKE 

The machine has an electronic braking system. To brake, in normal conditions, just remove your foot from 
the accelerator pedal. If this service brake is working badly, or if necessary, activate the brake pedal (13) 
pushing it downwards. To engage the parking brake, press the brake pedal (13) and lock it by pulling the 
lever (14) to the left. The red indicator light on the instrument panel will switch on. 

 

WARNING: to avoid any damage to the machine, always disengage the parking brake 
before beginning to work or before making any transfer manoeuvres 

 

 

 

30.

 

BLINKING LIGHT (OPTIONAL) 

The machine can be equipped with a blinking light that turns on automatically when the key in the main 
switch is turned on. 

 

 

31.

 

EMPTY SOLUTION TANK DEVICE 

To check the quantity of water in the solution tank there is a special level indicator tube (5) next to the 
driver's seat.  

 

Summary of Contents for INNOVA 100 B M 2011

Page 1: ...USE AND MAINTENANCE MANUAL INNOVA 65 B M 2011 INNOVA 75 B M 2011 INNOVA 85 B M 2011 INNOVA 100 B M 2011 ED 10 2012 EN ORIGINAL INSTRUCTIONS Doc 10037757 Ver AA...

Page 2: ...ign and supply Symbols used in the manual Open book symbol with an i Indicates the need to consult the instruction manual Open book symbol Used to tell the operator to read the manual before using the...

Page 3: ...N VERSIONS WITH CB 14 16 BATTERY CHARGE LEVEL INDICATOR 16 17 WORKING FORWARD SPEED 16 18 REVERSE FUNCTION 16 19 RECOVERY TANK 16 20 SOLUTION TANK 16 21 FILLING THE SOLUTION TANK 17 22 DETERGENT SOLUT...

Page 4: ...S NOT DRY PERFECTLY 28 45 THE MACHINE DOES NOT CLEAN WELL 28 46 EXCESSIVE FOAM PRODUCTION 28 47 THE SUCTION MOTOR DOES NOT FUNCTION 29 48 THE BRUSH MOTOR DOES NOT WORK 29 49 THE MACHINE DOES NOT START...

Page 5: ...rt removed and the detergent solution not absorbed by the floor The machine must be only used for this purpose Even the best machines will only work well if used correctly and kept in good working ord...

Page 6: ...310 24 310 24 310 Suction vacuum mbar 160 160 160 160 Rear elastic wheels mm 300x70 300x70 300x70 300x70 Solution tank l 110 110 110 110 Recovery tank l 125 125 125 125 Steering diameter mm 1910 1910...

Page 7: ...he batteries used lead Brush head squeegee motion symbol idle position Used to indicate the movement levers of the brush head and squeegee Brush head squeegee motion symbol working position Used to in...

Page 8: ...E MACHINE Indicates the maximum gradient Parking brake symbol Used on the instrument panel to indicate the parking brake on red warning light and to indicate the machine s brake lever Indicates the ri...

Page 9: ...of unauthorised persons is prohibited Signal the presence of damp floors with suitable signs If the machine does not work properly check this is not caused by failure to carry out routine maintenance...

Page 10: ...ting the brush head To assemble the squeegee read the ASSEMBLING THE SQUEEGEE paragraph 5 Keep the pallet for any future transport needs WARNING if the product is delivered in cardboard containers han...

Page 11: ...are identified as follows 9 Accelerator pedal forward 10 Accelerator pedal reverse WARNING Only by simultaneously pressing the pedals is the reverse made 7 FOOTBOARD FRONT LEFT COMPONENTS The componen...

Page 12: ...reaches the end of its working life it must be disconnected by expert trained personnel then lifted using the grips and suitable lifting devices to remove it from the battery compartment DEAD BATTERIE...

Page 13: ...e 13 BATTERY CONNECTION AND BATTERY CONNECTORS 1 connect the batteries in series using the jumper cables supplied 3 to the poles and 2 Connect the battery connector cable 1 to the terminal poles and t...

Page 14: ...ector may cause problems with machine functioning 10 Connect the recently wired cable to the external battery charger WARNING Carefully read the use and maintenance instructions of the battery charger...

Page 15: ...al of the charger that is delivered inside the bag containing this instruction booklet In addition check that the battery charger is compatible with the batteries used WARNING Before inserting the cha...

Page 16: ...rol To move the machine after having turned the key in the ON position push the drive pedal 6 adjusting the speed by pressing and releasing the pedal The machine will then start moving 18 REVERSE FUNC...

Page 17: ...e tank can be seen by means of the level pipe on the front left of the seat The solution tank has a maximum capacity of about 110 litres Add the liquid detergent to the tank in the concentration and m...

Page 18: ...andwheel on the pin Then re tighten the handwheel to block the squeegee in place Insert the squeegee tube in the appropriate sleeve 4 25 SQUEEGEE INCLINATION During working operation the rear rubber i...

Page 19: ...er and have deformed bristles it is better to reassemble them in the same position the right hand one on the right and the left hand one on the left to prevent the different inclination of the bristle...

Page 20: ...ed COMAC trained personnel The bottom line shows the service setting in this case there is no setting 8 The second screen displays what battery technology has been set for machine operation in this ca...

Page 21: ...ine is not equipped with an overfill device because the capacity of the recovery tank is greater than the capacity of the solution tank In extraordinary cases there is a mechanical device float on the...

Page 22: ...l 6 9 Clean well both the squeegee and the rubbers with a jet of water 10 After cleaning the squeegee and rubbers replace the squeegee on the initial support firstly inserting the left pin of the sque...

Page 23: ...ween the squeegee and the tank 4 Reposition the cap on the drainage tube and lower the suction cap To lock the prop 3 just slightly raise the cap release the prop 3 and lower the cap up to close it 35...

Page 24: ...implified by first loosening the handwheel 3 on the pin Then retighten the handwheel 3 to block the squeegee in place 6 Finally insert the squeegee tube in the special sleeve ATTENTION Before performi...

Page 25: ...ckwise until it comes out of the brush holder plate seat as shown in the figure ATTENTION you are advised to always wear protective gloves to avoid the risk of serious injury to your hands You are adv...

Page 26: ...by turning lever 4 counter clockwise 5 Remove the tube from the squeegee suction nozzle 6 Grip the handle under the seat to open the recovery tank 7 Lift the recovery tank until it hooks to the end o...

Page 27: ...0 position and remove it from the electrical board 2 Turn the wing nuts 1 in the horizontal position 3 Remove the rear rubber pressing blades 2 4 Remove the rubber 3 and replace it 5 Proceed in revers...

Page 28: ...should be changed when the bristles are about 15mm long To replace them see REPLACING THE BRUSHES or DISASSEMBLING THE BRUSHES and ASSEMBLING THE BRUSHES Working with over worn brushes may cause damag...

Page 29: ...vice has intervened 4 Check the correct connection of the motor to the terminal under the footboards 49 THE MACHINE DOES NOT START 1 Check that connector 1 is connected to the batteries 2 Check the ke...

Page 30: ...eparate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force brushes felt electric and electronic par...

Page 31: ...s case like with over large bristles the brush tends to jump PAD HOLDER The pad holder is recommended for cleaning shiny surfaces There are two types of pad holder 1 The traditional pad holder is fitt...

Page 32: ...ndards Immunity for industrial environments EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Standard emission for residential commercial and light industrial environments EN...

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