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JLC680-2 Rev AA  

April 2019

DO NOT PULL AT AN ANGLE. BE SURE HOIST AND LOAD ARE 

IN A STRAIGHT LINE.

DO NOT USE LOAD CHAIN AS A SLING.

USE HOIST PROPERLY

Be sure hoist is solidly held in the uppermost part of the support 

hook arc.

Be sure hoist and load are in a straight line. 

Do not pull at an angle.

Be sure load is hooked securely. Do not tip load the hook. Do not 

load hook latch. Hook latch is to prevent detachment of load under 

slack chain conditions only.

Do not use load chain as a sling. Such usage damages the chain 

and lower hook. 

Do not operate with hoist head resting against any object. Lift the 

load gently. Do not jerk it. 

DO NOT LIFT PEOPLE OR LOADS OVER PEOPLE

LIFT PROPERLY

Do not lift co-workers with a 

hoist.

Make sure everyone is clear of 

the load when you lift.

Do not remove or obscure 

operational warning notices.

MAINTAIN PROPERLY

CLEANING

Hoists should be kept clean and free of dust, dirt, moisture, etc., 

which will in any way affect the operation or safety of the equipment.

LUBRICATION

Chain should be properly lubricated.

AFTER REPAIRS

Carefully operate the hoist 

before returning it to full service.

HOIST SAFETY IS UP TO YOU...

DO NOT LIFT MORE THAN RATED LOAD.

CHOOSE THE RIGHT HOIST FOR THE JOB...

Choose a hoist with the capacity for 

the job. Know the capacities of your 

hoists and the weight of your loads. 

Then match them. 

The application, the size and type 

of load, the attachments to be used 

and the period of use must also be 

taken into consideration in selecting 

the right hoist for the job. 

Remember, the hoist was 

designed to ease our burden and 

carelessness not only endangers the 

operator, but in many cases, a valuable load.

.

INSPECT

All hoists should be visually inspected before 

use, in addition to regular, periodic maintenance 

inspections.

Inspect hoists for operations warning notices and 

legibility.

supervisors. Be sure defective hoists are tagged and taken out of 

service until repairs are made.

Under no circumstances should you 

operate a malfunctioning hoist.

Check for gouged, twisted, 

distorted links and foreign material. 

Do not operate hoists with twisted, 

kinked, or damaged chain links.

Load chain should be properly 

lubricated.

Hooks that are bent, worn, or whose 

openings are enlarged beyond 

normal throat opening should not 

be used. If latch does not engage 

throat opening of hook, hoist should 

be taken out of service.

Chains should be checked for 

deposits of foreign material which may be carried into the hoist 

mechanism.

Check brake for evidence of slippage under load.

Violations of any of the warnings listed may result in serious 

personal injury to the operator or nearby personnel by nature  

of released load or broken hoist components.

DO NOT OPERATE DAMAGED OR MALFUNCTIONING HOIST

DO NOT OPERATE WITH TWISTED, KINKED, OR  

DAMAGED CHAIN.

Deficiencies should be noted and brought to the attention of

Summary of Contents for Coffing JLC Series

Page 1: ...The use of any hoist presents some risk of personal injury or property damage That risk is greatly increased if proper instructions and warnings are not followed Before using this hoist each operator...

Page 2: ...ervicio situados estrat gicamente en Estados Unidos y Canad Estas instalaciones se han seleccionado en base a su capacidad demostrada en la reparaci n de equipos y suminstro de piezas de repuesto de f...

Page 3: ...ing action is secure before continuing 26 Shut down a hoist that malfunctions or performs unusually and report such malfunction 27 Make sure hoist limit switches function properly 28 Warn personnel of...

Page 4: ...ur loads Then match them The application the size and type of load the attachments to be used and the period of use must also be taken into consideration in selecting the right hoist for the job Remem...

Page 5: ...er 7 Hooks 7 Chains 8 Limit Switch Adjustment 9 Brake 9 Hoist Controls 10 Wiring 10 Lubrication 10 Hoist Repairs 10 Power Cord Precautions with 1 Phase Hoists 12 TROUBLESHOOTING 13 WIRING 15 INSPECTIO...

Page 6: ...t to operate the hoist beyond normal maximum lift range 14 Align hoist for a straight line pull Avoid side pull or end pull 15 Do not operate hoist with twisted or damaged chain 16 Do not operate a da...

Page 7: ...roughly familiar with all warnings instructions and recommendations in this manual SECTION III INSTALLATION 1 Before installing the hoist check the following a Make sure all supporting structures and...

Page 8: ...hain stripper between top lugs Insert long attachment pin and replace retaining clip 4 Feed the remainder of chain into container by operating hoist in the UP direction to the top limit This will perm...

Page 9: ...y releasing the UP button and reducing the load to within the rated capacity of the hoist See GEARING page 10 for additional instructions on this device The overload limiting clutch is an emergency pr...

Page 10: ...or wear beyond the stated limits to any portion of the chain requires that the entire length of chain be replaced CHAIN REPLACEMENT WITH CHAIN IN HOIST Refer to Figures 3 4 1 Run hook up to its top li...

Page 11: ...if it has been set previously ADJUSTING LOWER LIMIT SILVER NUT Refer to Figure 3 1 Suspend the hoist Carefully lower the load block to a point where the slack end loop of the chain hangs down 6 or mo...

Page 12: ...heck oil level by removing the oil level fill plug from the side of the hoist With the hoist hanging level gear oil should be even with the hole Change oil periodically depending on the severity of th...

Page 13: ...inspect all bearings Replace as necessary The overload slip clutch is factory calibrated and must not be disassembled or readjusted Do not disassemble or readjust the clutch or replace it with a clut...

Page 14: ...e 8C Figure 8C Double Chain Hook Orientation When reassembled recheck the limit switch settings See LIMIT SWITCH ADJUSTMENT page 8 5 11 POWER CORD PRECAUTIONS WITH 1 PHASE HOISTS Electric hoists requi...

Page 15: ...r brake requires adjustment 2 Check motor brake adjustment See BRAKE ADJUSTMENT page 9 3 Worn overload limiting clutch 3 Replace clutch 4 Low voltage 4 Determine cause of low voltage and bring up to w...

Page 16: ...ll drastically shorten the life of motor contactor and brake 5 Brake dragging 5 Check brake adjustment See BRAKE ADJUSTMENT page 9 Lack of proper lifting speeds 1 Hoist overloaded 1 Reduce load to wit...

Page 17: ...15 JLC680 2 Rev AA April 2019 SECTION VII WIRING Figure 9A Wiring Diagram for 115 230V 1 Phase Models Figure 9B Wiring Diagram for 1 Speed 230 460V 3 Phase Models...

Page 18: ...r 1 Speed 208V and 575V 3 Phase Models Factory supplied diagrams will be numbered beginning with 985 for 575V and 987 for 208V Figure 9D Wiring Diagram for 2 Speed 3 Phase Models Factory supplied diag...

Page 19: ...ed The frequent inspections are to be performed monthly for normal service weekly to monthly for heavy service and daily to weekly for severe service and they should include those items listed in Tabl...

Page 20: ...ippage or excessive drift 2 Glazing contamination or excessive wear Hooks Excessive throat opening 15 bent or twisted more than 10 degrees damaged hook latch wear chemical damage worn hook bearing Cra...

Page 21: ...tion Schedule RECOMMENDED LUBRICATION SCHEDULE COFFING ELECTRIC POWERED CHAIN HOIST Page and Reference No Component Type of Lubricant Type of Service and Frequency of Lubrication HEAVY NORMAL INFREQUE...

Page 22: ...espondence orders for replacement parts 1 Hoist Model Number from identification plate 2 Serial number of the hoist stamped below identification plate 3 Voltage phase hertz from the identification pla...

Page 23: ...13 Latch Kit Assembly 4X1305 2 14 Hook Retainer JM285 1 Ref no Description Part No Qty 15 JLC Coffing Decal Left Hand JLC677 2L 1 15 JLC Coffing Decal Right Hand JLC677 2R 1 16 Capacity Decal 1 8 ton...

Page 24: ...861JR12 1 1 Hoist Motor 1 hp 115 230V 1Ph 861JR14 1 2 Stator Assembly 1 3 Rotor Assembly 1 4 End Shield 1 5 Rear Bearing 500K3 1 6 Front Bearing 1 7 Shim Washer JL4301 01 1 8 Thru Bolt HA3100A56 4 9...

Page 25: ...60Hz 863JR9 1 1 2 hp 208V 3Ph 60Hz 863JR10 1 1 hp 208V 3Ph 60Hz 863JR12 1 Hoist Motor 2 Speed 1 4 hp 230V 3Ph 60Hz 873JR1 1 1 2 hp 230V 3Ph 60Hz 873JR2 1 1 hp 230V 3Ph 60Hz 873JR4 1 1 4 hp 460V 3Ph 6...

Page 26: ...3 4 Brake Plate JF291 2 5 Plate Armature Assembly JF858 1 6 Spring 344J6 3 Ref no Description Part No Qty 7 Retainer JF710 1 8 Plate Frame Assembly JF857 1 9 Brake Coil 115V 853JL1 1 230V 853JL2 1 46...

Page 27: ...No Qty 230 460V 909J10 8 6 Terminal Block 115 230V 909J14 4 7 End Plate 115 230V 909J15 1 230 460V 909J12 1 8 End Clamp 115 230V 230 460V 909J13 3 Single Voltage Models 909J13 1 9 Marking Strip 909J11...

Page 28: ...1 Ref no Description Part No Qty Pri 230 460V Sec 115V 821J431 1 Pri 575V Sec 24V 821J452 1 Pri 575V Sec 115V 821J451 1 Pri 208V Sec 24V 821J472 1 Pri 208V Sec 115V 821J471 1 6 15 ft Power Cord Assem...

Page 29: ...ength PB2100 16 1 2 Pushbutton Station Assembly 2 Button 1 Speed 36900R 1 3 Enclosure 36998R 1 4 Control Cable Assembly 6 ft Cable Length PBC2100 6 1 11 ft Cable Length PBC2100 11 1 16 ft Cable Length...

Page 30: ...PB2200 16 1 2 Pushbutton Station Assembly 2 Button 2 Speed 36800R 1 3 Enclosure 36998R 1 4 Control Cable Assembly 6 ft Cable Length PBC2200 6 1 11 ft Cable Length PBC2200 11 1 16 ft Cable Length PBC22...

Page 31: ...ant Control 2 Speed No E stop ECUR 1S 25P 25 PACK Rocket Pendant Control Single Speed No E stop ECUR 2S 25P 25 PACK Rocket Pendant Control 2 Speed No E stop Part No Ref No Description Qty Ecur 0001 St...

Page 32: ...Lg Thd Roll Plstc 4 19 Screw M4 x 1 79 x 12mm Lg Thd Roll Plstc 1 18 Screw M4 x 1 79 X 33 5mm Lg Thd Roll Plstc 2 23 Strain Relief 1 27 Washer M3 x 6mm Od Sst 4 29 Washer M4 Lk Sst 2 28 Washer M4 x 8m...

Page 33: ...sembly Includes items 4 8 918JG3 1 4 Switch 815J1 2 5 6 32UNC X 1 Screw H1402P 4 6 6 32UNC Elastic Locknut H3944 4 7 Limit Switch Bracket Guide Assembly Includes Item 8 JF900 3 1 Ref no Description Pa...

Page 34: ...32UNC X 1 4 Screw 854823 3 7 Limit Switch Shaft Gear 117JG2 1 8 Limit Switch Nut gold SK6000 63W 1 9 Limit Switch Nut silver SK6000 63Z 1 10 Thrust Washer 255K16 1 11 Spring PB287 1 12 Bushing JF531 4...

Page 35: ...33 JLC680 2 Rev AA April 2019 FIGURE 23 TRANSMISSION...

Page 36: ...Output Pinion JL401A 1 20 Overload Clutch Assembly 1 8 ton 32 fpm 591JG22A 1 20 Overload Clutch Assembly 1 4 ton 16 fpm 591JG25A 1 20 Overload Clutch Assembly 1 4 ton 32 fpm 591JG22A 1 20 Overload Cl...

Page 37: ...35 JLC680 2 Rev AA April 2019 FIGURE 24 CHAINING PARTS...

Page 38: ...4 2 16 Load Block Frame 30J14 2 17 Load Block Pin 18J8 1 18 Slotted Hex Nut H3986P 1 19 Bearing JF510 1 20 Latch Kit 4X1304 1 21 Bottom Hook Assembly with Latch for 1 Ton Under 3JG20S 1 22 Bottom Bloc...

Page 39: ...37 JLC680 2 Rev AA April 2019 NOTES...

Page 40: ...YEAR FROM THE DATE THE DATE ANY ALLEGED CLAIM ACCRUES EXCEPT FOR THE WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART WHETHER EXPRESSED OR...

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