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Columbia L series, Owner'S Manual, Page: 12 / 18

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12

Gear oil changes are recommended for every 1000 hours or six (6) months of use.  Use recommended type of gear 

oil for prevailing ambient temperature.  Annual disassembly and inspection of all wear items in compliance with 

American National Standards Institute (ANSI) specification B30.5c 1987 and American Petroleum Institute (API) 

recommended practice RP 2D section 3 is recommended.  

The gear oil level should be checked every 500 operating hours or three (3) months, whichever occurs first.  The oil 

should be level with the bottom of this opening.

The gear oil should be changed after the first one hundred (100) hours of operation, then every 1,000 operating 

hours or six (6) months, whichever occurs first.  The gear oil must be changed to remove wear particles that 

erode bearings, gears and seals.  The gear oil should also be changed whenever the ambient temperature changes 

significantly and an oil from a different temperature range would be more appropriate.

Approximate Oil Capacities

HL Series, -01 Drum

6 pints

HL Series, -02 Drum

6 pints

HL Series, -04 Drum

7 pints

HL Series, -05 Drum

7 pints

WN Series, -01 Drum

5 pints

WR Series, -01 Drum

15 pints

WR Series, -04 Drum

14 pints

 WARNING

 

CAUTION

Always ensure equipment is secure 
and air is disconnected before 
removing  or performing maintenance 

on the drive assembly.

When the recommended lubricant is not available, it is 
permissible to use a lubricant having equivalent characteristics 
but we do not recommend that lubricants of different brands be 
mixed.  Under no circumstances should synthetic lubricants 

be mixed with one another or with one having a mineral base.

HL Series

Diagram 3

Diagram 3

Vent

Oil Level Sight Gauge
SAE -16 ORB Port

Oil Fill*

*SAE-8 ORB Port
Rotate drum as needed to fill/drain

Drain Port*

Summary of Contents for L series

Page 1: ... Operating Instructions CAUTION The final determination as to the suitability of this product for any purpose is solely that of the user Columbia products are not to be used to lift people or to lift anything over people D00097E Model Serial Number CFM PSI ...

Page 2: ...ope and winch hoist usage Remember that an uninformed or careless operator can make the operation of any equipment dangerous Ultimately the owner operator must make the final decision as to how this product will be used and whether that intended use is safe If after reading this manual you have any questions regarding the installation or use of this Columbia product contact your dealer or the Cust...

Page 3: ...ng Template if applicable Limited Warranty Sample Model Number A B C D E WD2000 P 01 Model Number Information When instructions in this manual refer to specific specifications on different models identify your unit by referring to the model number as shown on the unit nameplate and the front of this manual A H Hoist rated for hoisting W Winch rated for pulling B Model Series C Model Specification ...

Page 4: ...detectable damage that could cause the unit to fail while using the unit within its rated capacity Factors of Operation Harsh environments decrease the load rating of the unit and make it more susceptible to damage Avoid installation in extreme temperatures dirty surroundings and wet environments Improper installation can create excessive wear or failure of any of the component parts or fasteners ...

Page 5: ...n with adequate lighting and heat for both the operator and unit Although the unit is rated for operation in temperatures ranging from 50o to 125o Fahrenheit extremes in temperature will affect the performance of the unit 4 A location that permits proper fleet angle Maintaining proper fleet angle allows the wire rope to spool uniformly onto the drum and prevents damage to the wire rope Fleet Angle...

Page 6: ...t an underwound configuration wire spooling from the underside of the drum is the preferred method An overwound configuration wire spooling from the top side of the drum can still be used when necessary Mounting Holes Themountingholepatternisofcriticalimportancetothestrengthoftheunit Mountingholes must matchthetemplate and or drawings supplied with this owner s manual Any deviation from the mounti...

Page 7: ...lumbedtoasystemwithoutanairdryingsystem itisstronglyrecommendedthatanadditionalwaterseparator be added to the pneumatic circuit Typical oil supply rate is 8 12 drops min this amount may be adjusted outside of these limits as required The filter bowl should be drained regularly and the element examined for signs of clogging Safety Precautions 1 Regularly check the water separator regulator and air ...

Page 8: ...in 11 13 mm wire rope by inserting the wedge large end first Anchor 9 16 and 5 8 in 14 16 mm wire rope by inserting the wedge small end first Contact APPI for other wire rope sizes Diagram 3 Diagram 3 7 16 1 2 in 11 13 mm wire rope Insert large end first 9 16 5 8 in 14 16 mm wire rope Insert small end first Early Style Wire Rope Anchor Anchoring Braided Rope L Series A special wedge is used to anc...

Page 9: ...securely The set screw anchor system is designed for use only with 9 16 5 8 in 14 16 mm wire rope Diagram 7 Diagram 7 Anchoring Wire Rope R Series Re usable field installed spiral ferrules for the recommended wire rope size are supplied with all winches and also are available from APPI The ferrules are for use with standard sixstrand IWRC Independent Wire Rope Core type wire rope Step One Insert c...

Page 10: ...ure the load is securely attached to the hook Do not allow the hook to be any closer than two feet from the drum to prevent damage to the unit and wire rope Always inspect and carefully rewind the wire rope after each use Improperly spooled kinked or tangled wire rope will damage and shorten the life of the wire rope Duty Cycle All Columbia pneumatic winches and hoists are rated for continuous dut...

Page 11: ...s depending on usage and the operating environment Oil changes are required at intervals of 10 000 operating hours or every two years whichever comes first If a synthetic oil lubricant is used then this period can be extended to 20 000 operating hours or every four years whichever comes first In applications where hostile operating conditions exist such as high humidity corrosive environment or la...

Page 12: ...arings gears and seals The gear oil should also be changed whenever the ambient temperature changes significantly and an oil from a different temperature range would be more appropriate Approximate Oil Capacities HL Series 01 Drum 6 pints HL Series 02 Drum 6 pints HL Series 04 Drum 7 pints HL Series 05 Drum 7 pints WN Series 01 Drum 5 pints WR Series 01 Drum 15 pints WR Series 04 Drum 14 pints WAR...

Page 13: ...eration The life of the wire rope is directly related to the care and use it receives Wire rope must be replaced when it has one or more of the following defects as defined in the American National Standards Industry Handbook A10 5 or as defined by OSHA Corrosion Frayed or broken wire Abrasions Kinking Heat damage Any apparent reduction of wire rope diameter STOP USING THE UNIT AND REPLACE THE WIR...

Page 14: ...onstrained Unit will lower load but will not raise load 1 Load is beyond rated capacity 2 Load is constrained Wire rope stacks against flanges 1 Unit is not level 2 Line leads to a point not in line with the drum 3 Distance to cable sheaves block purchase or load inadequate for proper fleet angle Wire rope spools poorly 1 Wire rope tension was lost 2 Wire rope not installed properly 3 Tension not ...

Page 15: ...NOTES 15 ...

Page 16: ...NOTES 16 ...

Page 17: ...NOTES 17 ...

Page 18: ...by or on behalf of the buyer without written approval from APPI Use of accessories and or other components in conjunction with the product without written approval from APPI APPI SHALL NOT IN ANY EVENT BE HELD LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR FOR EXPENSES OR DELAY CAUSED BY DEFECTIVE MATERIAL OR WORKMANSHIP Except for the above warranty APPI makes no other express or implied wa...

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