Collamat C9100 Technical Handbook Download Page 1

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Winder

inder C9100

C9100

Technical handbook

Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel +41 61 756 28 28 Fax +41 61 756 29 29

5999.554-01A

Summary of Contents for C9100

Page 1: ...W Winder inder C9100 C9100 Technical handbook Collamat Stralfors AG CH 4147 Aesch Pfeffingerring 201 Tel 41 61 756 28 28 Fax 41 61 756 29 29 5999 554 01A...

Page 2: ...9 3 6 Final assembly of the winder 10 3 6 1 Assembly of the dancer 10 3 6 2 Assembly of the unwinder rewinder mandrel 10 3 6 3 Exchange of the dancer spring 10 3 7 Adjustments 11 3 7 1 Spring force o...

Page 3: ...w blowing 21 4 1 2 Pinassignment Monitor Connector DISPENSER 22 4 2 Cabling 23 4 3 Setting up 23 5 Technical data 24 5 1 Fuses 24 6 Troubleshooting 25 6 1 Troubleshooting Collamat 9100 25 6 2 Trouble...

Page 4: ...Before connecting non standard products ask your competent technical supporter 1 2 Danger advices The safety symbols and danger advices on the Collamat 9100 and in this manual must strictly be observe...

Page 5: ...NGER Shock hazard due to high voltage at component DANGER Hazard of contact injury due to high component temperature ATTENTION ESD ElectroStatic Discharge warning The p c boards or other compo nents m...

Page 6: ...3 The Winder C9100 The Winder C9100 must be installed by trained personnel considering the following national specific regulations Prevention of accidents Noise suppression Construction of electrical...

Page 7: ...y If the Collamat 9100 is used on a movable stand this stand must be capable to be tilted by 10 in each direction See Figure 1 Figure 1 Mechanical stability of C9100 labeller stand 10 10 5999 554 01A...

Page 8: ...sults in labelling the following figures show installation examples of constructions which do their work successfully Figure 2 1st example Figure 3 2nd example The threading of the paper web the adjus...

Page 9: ...uncontrolled run up of the winder Thickness of the wound roll and direction of action of the dancer roller can be adapted by plug in jumpers on the electronic winder system The direction of rotation c...

Page 10: ...or 2 are available for rewinders and unwinders respectively 3 5 5 Winder mandrel The winder mandrels 6 of rewinder and unwinder are also different The mandrel of the rewinder is designed to take up a...

Page 11: ...130 blue 2 25 Unwinder C9110 red 2 5 Unwinder C9120 C9130 Normally the blue springs are used in the unwinder C9110 If you received another kind of winder the appropriate springs are delivered in the p...

Page 12: ...so that the retraction force of the dancer roller is not higher than required by the dancer roller to reset itself with threaded in paper web 1 Dancer 2 Dancer spring 3 Modulel rail Winder rear view...

Page 13: ...control 14 with the DANCER jumper As a rule the jumper is already set in factory in the correct direction of ac tion It must be distinguished between rewinder and unwinder The rewinder motor must sta...

Page 14: ...must not impact the paper web The direction of action of the dancer 1 is the same as that of the spring force i e if the dancer roller moves downward the motor must start to rotate The direction of ro...

Page 15: ...t the spring force of the dancer roller so that the dancer roller can bear the paper web to the upper stop The dancer roller must move independently fully upwards lefthand stop if there is no paper we...

Page 16: ...ble But in operation the dancer roller must never touch the lower stop avoiding thus impacts to the label web and an inaccurate labelling NOTE In the case of horizontal mounting position and lateral l...

Page 17: ...g 7 Electromagnetic break 8 Securing nut 9 Wedge 10 Winder mandrel 11 Anchor 12 DC Motor 13 Motor Brush Figure 9 3 11 1 Adjustment of brake Remove the cover 5 Open the fixing bolts 3 and remove the wi...

Page 18: ...e rotate To exchange the motor brush carefully loosen the brush holder since the brush is under spring pressure With removed screw the brush can be removed After check or exchange the brush can be rea...

Page 19: ...tage the motor and break wires respectively Figure 10 shows the component side of the p c board Figure 10 Winder control The winder control board carries seven jumper blocks for the motor and break cu...

Page 20: ...ed and represent the signal to control the winder motor current Since the same dancer is used for righthand and lefthand type winders it must be only possible to switch over the characteristics of the...

Page 21: ...avoid impacts on the paper web The unwinder must unwind the paper roll as a function of the dancer position When unwinding the unwinder needs a high force to accelerate the paper roll The WIND jumper...

Page 22: ...ollamat Stralforsperipherals The connection cables of the modules are fed through the lateral conduit glands Figure 14 Connector print 4 1 2 Fuse F1 5A slow blowing Fuse F1 protects the 24V power supp...

Page 23: ...I 17 12V 5 GND 18 FLAP O 6 READY I 19 FEED O 7 GND 20 12V 8 LLO I 21 12V 9 RWF I 22 24V 10 GND 23 24V 11 GND 24 24V 12 GND 25 24V 13 GND Pin assignment of the connector DISPENSER ATTENTION For the con...

Page 24: ...ge appear Turn off the monitor and unplug it from mains Set up the winder and unwinder and connect it to the connector box Are the jumpers inside of the winders set correctly Attach the goods scanner...

Page 25: ...d unwinder System Rewinder Unwinder Diameter of roll core 42 mm Max diameter of roll 350 mm Drive current controlled DC motor electromagnetic brake Electric power 24 V DC 3A max 24 V DC 3A max Type of...

Page 26: ...shaky Shaft screw is loose Fix the screw use perhaps Locktite Paperweb falls off inside the labeling applicator Missing side labeling kit Mount the side labeling kit to the Collamat Paperend is never...

Page 27: ...perweb is very thin or small In sidelabeling applications remove the screws fixing the disk to its flange so the disk can turn free on the shaft Dancer arm is bent Fix the dancer arm to 90 The edge of...