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11

Troubleshooting

Trouble

Probable Cause

Remedy

Pump will not turn

1)  Low pump temperature

Check thermocouple and 
control loop for proper 
setting/operation. Allow 
sufficient heat-up time.

2)  Drive malfunction

Verify drive is powered.
Check to assure all alarm 
circuits are clear.
Check drive motor current
and speed settings.
Check all drive couplings.

3)  Process conditions 

Check process conditions

changed

for proper melt tempera-
ture, pressures, viscosi-
ties and materials.

4)  Entrained particle

Disassemble and clean 
pump; replace any 
damaged parts.

5)  Possible internal damages

Disassemble and clean 
pump; replace damaged 
parts. Consult factory.

Excessive seal 

1)  Worn seal plate

Replace seal plate and 

assembly leakage

coupling if necessary.

2)  Drive shaft bottoming 

Readjust drive shaft.

in coupling slot

3)  Insufficient inlet pressure

Increase inlet pressure.

4)  Worn packings*

Replace packings.

Reduced pump efficiency

1)  Worn gear(s)

Replace worn gear(s).

2)  Worn bearings

Replace worn bearings.

3)  Process conditions 

Consult factory for 

changed

clearance recommenda-
tions on new process 
conditions.

* A minor seal leak or weep is not abnormal and may be 

desirable for lubricating the seal surfaces.

Summary of Contents for Zenith H Series

Page 1: ...Zenith Pumps H Series Gear Pumps Installation Care And Maintenance Zenith High Temperature Gear Pumps...

Page 2: ...ry external gear pump of unique precision and simplicity Specifications Pump Type Rotary external spur gear single stream Rotation Refer to pump drawing Operating Speed 3 180 rpm depending upon applic...

Page 3: ...three steels we most commonly use Type D2 will also provide a higher degree of corrosion resistance than M2 or M4 The portion of the side plate subject to the most wear is the shaft bearing hole whic...

Page 4: ...he coupling is the rotating mem ber of the seal and depends on the inter nal operating pressure of the pump to force it forward and effect a seal against the carbon or metal seal plate 5 In pumps with...

Page 5: ...that is sufficient to car burize the polymer The carburization process usually takes between 3 to 12 hours depending on the polymer type temperature pump size and furnace load CAUTION Avoid exposing...

Page 6: ...HMB 5740 HMB Series Diagram 2 Zenith Single Stream Pump Type HPB 4647 1 168 27 Coupling Housing Screw 4 12 Seal Plate 17 Carbon Seal Plate 13 Coupling Housing 14 Universal Seal Coupling 48 Long Binder...

Page 7: ...Seal Plate 28 Nut 14 Seal Packings 50 Spacer Ring Zenith Single Stream Pump Type HLB 5592 HLB Series Diagram 3 6 00 8 00 X 27 Screw Packing Housing 12 Packing Gland 58 Screw Packing 1 Front Plate 7 D...

Page 8: ...ng tank and air dry Be careful not to bang parts together 7 Inspect all parts for nicks burrs score marks and other signs of wear The plates and faces of the gears may be hand blocked on 400 600 grit...

Page 9: ...even increments using a crossing pattern to the manufacturer s recommended limit It is especially impor tant to rotate the gears frequently during this operation See Table 2 on page 10 for screw torq...

Page 10: ...45 45 1 2 13 1 300 110 In critical applications where control of bolt preload is important the torque tension relation should be determined by experimenting on the actual parts involved including thre...

Page 11: ...Disassemble and clean pump replace any damaged parts 5 Possible internal damages Disassemble and clean pump replace damaged parts Consult factory Excessive seal 1 Worn seal plate Replace seal plate a...

Page 12: ...ty of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems...

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