Coleman 9995B Series 9998-A60 Assembly Manual Download Page 19

CAUTION

A collision with the grill, as with any metal object, could cause
injury. Use care when moving a portable gas grill.

Moving the grill:

Move the grill slowly. DO NOT run with or pull the grill behind 
you; it could hit you from behind causing injury.

DO NOT move the grill while it is lit or hot, or with objects on 
the cooking surface(s) or side table(s).

After moving the grill:

Check all gas connections for leaks that could occur from the 
movement.

Check the venturi tubes to be sure they are still over
the orifices.

Steps to follow before storing grill:

Clean the grill.

Coat the burner lightly with cooking oil to retard rusting.

For outdoor use only. If the grill is stored indoors, detach and
leave the cylinder outdoors. If left outdoors, turn off the fuel 
supply to the L.P. cylinder and cover the grill for protection from 
the weather. Grill covers may be purchased from a grill dealer 
or manufacturer.

WARNING

If the grill is not in use, the gas MUST be turned off at the fuel
supply cylinder.

Place the dust cap on the cylinder valve outlet whenever the
cylinder is not is use. Only install the type of dust cap on the
cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane.

Moving and Storage

Troubleshooting

Problem: Grill will not light when the Igniter
button is pushed or has incomplete burner
flame.

Possible Causes and Solutions:

1. Dead Battery. Install a fresh 9 volt battery in the electrode

module.

2. Lack of fuel. Check to see that the cylinder valve is open and the

cylinder has fuel.

3. Make sure one of the burners is turned on. Allow up to five

seconds for gas flow to ignite.

4. If burner lights with match but not Igniter, check the ceramic

electrode position near the burner, the condition of the Igniter wire
and its connections. Perform Igniter test and replace any
damaged parts.

5. Check for spider webs or insect nest in venturi and clean venturi.
6. Misalignment of venturi on orifices. Position venturi over orifices.
7. Burner ports, orifices, valves or hose have blockage. Clean the

components.

8. Crimped fuel supply hose needs straightened.
9. Regulator failure or damaged hose need to be replaced by an

authorized service dealer.

10. Make sure the hose to the cylinder is properly assembled. See the

section titled “Connecting Type 1 L.P. Gas Cylinders”.

Problem: Yellow flame.

Possible Causes and Solutions:

1. Check for spider webs or insect nest in the venturi and clean

the venturi.

2. Clean off any food residue, grease or seasoning salts on the burner.
3. Air may be in the cylinder if the cylinder was not properly

purged. Use up remaining gas; the yellow flame may
disappear with use.

4. The venturi may be misaligned and needs to be lined up over

the orifice.

19

DANGER

If a fire occurs at the cylinder valve, 

DO NOT

attempt to move

the cylinder.

IMMEDIATELY

call the fire department and clear

the area.

Troubleshooting

(continued)

Problem: Flame blows out on low setting or
has uneven heat distribution.

Possible Causes and Solutions:

1. Check for spider webs or insect nests in the venturi and clean 

the venturi.

2. Cold grill needs to be preheated for 5 minutes on high

setting.

3. The venturi may be misaligned and needs to be lined up

over the orifices.

4. Cold and windy weather will require you to move the grill 

away from the wind.

5. Lack of fuel. Check to see that the cylinder valve is open and 

that the cylinder has fuel.

Problem: Grill too hot.

Possible Causes and Solutions:

1. Excessive flareups which require the maintenance described 

in the section titled “IN CASE OF GREASE FIRE”.

2. A damaged orifice or regulator which requires replacement 

with factory authorized parts.

3. Buildup of grease inside the grill will require cleaning and 

emptying the grease tray.

4. Choose a lower cooking temperature if using excessively 

high settings.

Problem: Fire at any connection.

Possible Causes and Solutions:

IMMEDIATELY shut off cylinder valve and allow grill to cool.

1. Gas is leaking from a faulty connection. Tighten connections 

with an adjustable wrench and replace damaged parts.
Perform a leak test on all connections before cooking on the 
grill again.

Problem: Flame behind control panel or
control knob area.

Possible Causes and Solutions:

IMMEDIATELY shut off cylinder valve and allow grill to cool.

1. Check for spider webs or insect nest in the venturi and clean

the venturi.

2. Gas is leaking from a faulty connection. Tighten connections 

with an adjustable wrench and replace damaged parts.
Perform a leak test on all connections before cooking on the 
grill again.

3. The venturi may be misaligned and needs to be lined up over

the orifices.

Summary of Contents for 9995B Series 9998-A60

Page 1: ...eference For Outdoor Use Only www coleman com IMPORTANT Read this manual carefully before assembling using or servicing this grill Keep this manual for future reference If you have questions about ass...

Page 2: ...l Always heed these precautions as they are essential when using any mechanical or fueled equipment DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death...

Page 3: ...RNING A liquid propane tank not connected for use with this gas barbecue shall not be stored in the vicinity of this or any other appliance Connections must comply with local requirements and are the...

Page 4: ...s Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device and a cylinder connection device compatible wit...

Page 5: ...you have an open window ventilation DO NOT leave the cylinder in direct sunlight or in a high heat area such as a closed car trunk High heat areas could cause the relief valve to vent gas Use a cylind...

Page 6: ...ctronic Igniter 7 Cart with Doors 8 120 VAC Electrical Outlet 9 120 VAC Electrical Cord Inlet 10 Grilling Cooking Surface 11 Warming Shelf Grill Features 9998 Series NOTE See your dealer for Side Solu...

Page 7: ...r grill has stainless steel components remove all protective plastic film from stainless steel parts prior to assembly use This film is installed at the factory to prevent damage that could occur duri...

Page 8: ...n Fig 9 Fig 10 2 Attach the rear windscreen with three screws The lockwashers assemble next to the heads of the screws Fig 10 Assemble the Wind Screen Assemble the Wheels A NOTE On some models the Gre...

Page 9: ...to attach the thermometer are two wing nuts Finger tighten the wing nuts on the inside of the lid DO NOT OVERTIGHTEN the wing nuts Fig 24 and 25 Fig 24 Assemble the Thermometer Fig 25 Fig 26 Assemble...

Page 10: ...Fig 34 In the next step the screw heads will engage slots in the doors from the outside before they are tightened Fig 35 3 Insert the screw heads into the slots in the outside of the door The screws...

Page 11: ...r in the Cylinder Support location with the outlet valve facing toward the door opening of the grill Lower the Tank Support to engage the Cylinder Collar Fig 40 Fig 40 20 LP Cylinder Installation cont...

Page 12: ...clears areas that will become hot during use Never put strain on the hose where it joins a fitting 9 BEFORE lighting grill check all connections for leaks using the procedure as shown in the section...

Page 13: ...ply cylinder is connected to the hose end Leak test anytime a part of the gas system is replaced 2 Perform a leak test at least once each year whether the L P gas supply cylinder has been disconnected...

Page 14: ...Repeat steps 1 through 3 to light the remaining burners 5 If the burner does not light on the second try turn the control knob to OFF and wait 5 minutes for the gas to clear and then try match lightin...

Page 15: ...check the burner flame per the next step The Burner Flame Open the grill lid The cooking grates should be in place Keep your arms and face away from being directly above the cooking area Look through...

Page 16: ...erature which increases tenderness and reduces grease flare ups It is a good method for cooking foods that burn easily vegetables fish etc Cook casseroles in ovenware or foil pans much like cooking in...

Page 17: ...insects can spin webs and build nests inside the venturi tubes This especially occurs in late summer and fall before frost when spiders are most active These nests can obstruct gas flow and cause a f...

Page 18: ...urners and set aside Fig 55 Fig 55 3 Look inside end of venturi tubes for nests webs or mud If present clean as shown in Step 1 Fig 54 4 Inspect and clean the burner if needed 5 Replace the burners in...

Page 19: ...e dealer 10 Make sure the hose to the cylinder is properly assembled See the section titled Connecting Type 1 L P Gas Cylinders Problem Yellow flame Possible Causes and Solutions 1 Check for spider we...

Page 20: ...TH AN OVERFILL PROTECTION DEVICE O P D WHICH GREATLY REDUCES THE CHANCE OF ACCIDENTALLY OVERFILLING THE CYLINDER SPECIAL NOTE CONCERNING L P GAS CYLINDERS It is important to insure that your gas cylin...

Page 21: ...ct registration confirms your right to the protection available under the terms and conditions of your Coleman warranty PROTECT YOUR PRODUCT We will keep the model number and date of purchase of your...

Page 22: ...ut Coleman Outdoor Cooking Products or obtain information on new interesting opportunities from other companies 1 High school diploma 2 Some college 3 College degree 4 Some graduate school 5 Graduate...

Page 23: ...1 Please Call Electrode wire Assembly 12 Please Call Side Table Complete 13 9998 1371 Pulse Igniter 14 9998 5161 Grease Tray Assembly 15 9998 1861 Grease Tray Pan 16 9998 1891 Grease Tray Liner 17 999...

Page 24: ...F UNAUTHORIZED PARTS OR SERVICE COLEMAN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY OR CONDITIONS EXCEPT TO THE EXTENT PROHI...

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