Coleman 8450 Series Assembly Manual Download Page 14

14

CAUTION

Have the gas dealer weigh the cylinder after filling to ensure
that the cylinder is not over filled.

The pressure regulator and hose assembly with the Type 1 fitting
supplied with the appliance must be used. Do not use another
hose and regulator assembly other than the one supplied with the
grill or a Coleman® replacement pressure regulator assembly. The
pressure regulator and hose assembly provided is factory set at
an outlet pressure of 11 inches water column (1/2 psi).
• Keep the small vent hole in the regulator clean of dirt and debris

(see item [G], Fig. 14).

• Consult your L.P. gas dealer if you think the regulator is not 

working properly.

WARNING

• DO NOT attempt to adjust the regulator as this could 

create a situation causing personal injury or property 
damage.

WARNING

During assembly of the grill and when attaching or replacing
the L.P. gas cylinder, insure that the gas supply hose is free
of kinks and/or damage and is at least 3 inches away from
hot surfaces such as the grill housing.

Hose and Regulator

Transporting the Cylinder

• Transport only one cylinder at a time.
• Transport the cylinder in an upright and secure manner with a

control valve turned off and the cap in place.

• DO NOT transport the cylinder in the passenger compartment,

unless you have an open window ventilation.

• DO NOT leave the cylinder in direct sunlight or in a high heat area

such as a closed car trunk. High heat areas could cause the relief
valve to vent gas.

• Use a cylinder cap on the cylinder valve outlet during transport

and when the cylinder is not connected to the grill.

• Keep the cylinder valve closed when not in use.
• Take the cylinder directly home after it has been filled.

The Type 1 connection system has the following features:
1. The system will not allow gas to flow until a positive connection

has been made.

NOTE:

The cylinder control valve must be turned off before any

connection is made or removed.

2. The system has a thermal element that will shut off the flow of gas

in the event of a fire.

3. The system has a flow limiting device which, when activated, will

limit the flow of gas to 10 cubic feet per hour.

4. NEVER use grill without leak testing this connection.

WARNING

Handle a full cylinder with care. Gas is under high pressure.

DANGER

• NEVER store a spare L.P. gas supply cylinder under the grill

body or inside the grill enclosure or in the vicinity of any heat
producing appliance. (Fig. 16)

• NEVER fill the cylinder beyond 80% full.

Failure to follow this information exactly could result in an
explosion and/or fire causing death or serious injury.

• When using cylinder exchange: If your grill is equipped with a

Type 1 cylinder, be sure the exchanged cylinder is a Type 1
cylinder, as a 510 POL cylinder will not fit Type 1 regulator.

• This tank is easily filled with a standard CGA 510 POL filling

connection. (Fig. 17)

• New cylinders must be purged before filling. Tell your L.P. Gas

dealer if your cylinder is new and has not been previously filled.
The L.P. Gas cylinder has a Type 1 cylinder valve with a back-
check module in its outlet which will not permit gas to flow until
an evacuation device is installed. To purge the L.P. Gas cylinder,
the back-check module must be opened with an evacuation
device.

Take these instructions to the L.P. gas dealer.

DANGER

Purging and filling of L.P. Gas cylinders must be performed
by personnel who have been thoroughly trained in accepted
L.P. Gas industry procedures. Failure to follow this instruction
may result in explosion, fire, serious personal injury, or
death.

Transporting the Cylinder

(continued)

Filling and Purging Type 1
L.P. Gas Cylinders

Fig. 16

REPRESENTATIVE ILLUSTRATION

Summary of Contents for 8450 Series

Page 1: ...this manual carefully before assembling using or servicing this grill Keep this manual for future reference If you have questions about assembly operation servicing or repair of this grill please cal...

Page 2: ...jury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not a...

Page 3: ...ly cord and the fuel supply hose away from any heated surfaces During assembly of grill and when attaching or replacing the L P gas cylinder insure that the gas supply hose is free of kinks and is at...

Page 4: ...s of 1 2 psi 3 5 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at t...

Page 5: ...Convection Vents 9 Control Knobs Main Burners 10 Electronic Igniter Left Main Burners and Rear Infrared Burner 11 Control Knob Rear Infrared Burner 12 Grilling Cooking Surface 13 Rear Infrared Burner...

Page 6: ...Replacement Parts List 8450 Series 6 Grill Gas Conversion Kit not shown 9992 269 8450 Series NG to LP Conversion Kit Grill Rotisserie Kit not shown 9992 557 8450 Series Grill Rotisserie Kit...

Page 7: ...t you have all components on hand prior to final construction CLEARANCE TO NON COMBUSTIBLE CONSTRUCTION For your safety a minimum of 3 clearance from the back of the grill to non combustible construct...

Page 8: ...sserie motor construction A minimum clearance of 12 from the back of the outdoor cooking center must be maintained between the grill and any combustible construction such as wood siding of residence 3...

Page 9: ...ny pressure testing of that system at test pressures in excess of 1 2 PSIG 3 5 kPa This grill must be isolated from the gas supply piping system by closing its individual manual shut off valve during...

Page 10: ...he back of the grill Fig 2 Interior Parts Installation Fig 1 Fig 3 Fig 4 2 Install the four cooking grates on the ledges provided on the grill to create your cooking surface Fig 3 4 Remove the labels...

Page 11: ...stalled before using Fig 9 2 Install the AA battery negative end first 3 Slide the spring assembly over the battery 4 Screw the igniter cap onto the igniter Fig 10 Fig 10 Test the Igniter A spark shou...

Page 12: ...eeded The hand wheel will come to a complete stop when the connection is secure and the gas will not flow until a positive seal is achieved 12 LP GAS CONVERSION KIT not shown Part Number Description 9...

Page 13: ...capacity is 80 and is approximately 20 pounds of propane The maximum weight of a properly filled cylinder will be approximately 38 pounds 47 7 lbs nominal water capacity The L P cylinder must have a s...

Page 14: ...e following features 1 The system will not allow gas to flow until a positive connection has been made NOTE The cylinder control valve must be turned off before any connection is made or removed 2 The...

Page 15: ...op 2 Check that all the grill burner knobs are in the off position 3 Remove the protective caps from the cylinder valve and coupling nut NOTE The coupling nut connects to the large outside threads on...

Page 16: ...is replaced 2 Perform a leak test at least once each year whether the L P gas supply cylinder has been disconnected or not 3 Have a dealer check the cylinder for deterioration after 12 years accordin...

Page 17: ...s before using the grill each time could result in a fire that could be hazardous to you your appliance or property It is especially important to observe these steps after the grill has been stored mo...

Page 18: ...Press and hold the left electronic igniter button You will hear a snapping sound Fig 25 3 If the burner does not light in 4 seconds turn the control knob to OFF and wait 5 minutes for the gas to clea...

Page 19: ...ld be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug ATTACHING THE ROTISSERIE purchased separately For bracket installation se...

Page 20: ...with extension near the ROTISSERIE BURNER Fig 33 2 Turn on the ROTISSERIE BURNER CONTROL KNOB while holding a match near the burner Match Lighting Rotisserie Burner CAUTION Use a LONG wooden match ma...

Page 21: ...m combustible materials gasoline and other flammable vapors liquids and spare L P cylinders DO NOT obstruct the flow of combustion and ventilation air Keep the ventilation opening s of the L P cylinde...

Page 22: ...ing Be sure to follow the instructions in the section titled Care Maintenance and Cleaning Care Maintenance and Cleaning DRIP TRAY The drip tray is located below the grill inside the cart and should b...

Page 23: ...en tighten all self tapping screws 9 Reinstall the heat tents and the cooking grates WARNING Spider s nests or wasp s mud inside the venturi may cause fire at the valve If a fire occurs immediately tu...

Page 24: ...heck the venturi tubes to be sure they are still over the orifices Steps to follow before storing grill Clean the grill Coat the burner lightly with cooking oil to retard rusting For outdoor use only...

Page 25: ...ct registration confirms your right to the protection available under the terms and conditions of your Coleman warranty PROTECT YOUR PRODUCT We will keep the model number and date of purchase of your...

Page 26: ...ut Coleman Outdoor Cooking Products or obtain information on new interesting opportunities from other companies 1 High school diploma 2 Some college 3 College degree 4 Some graduate school 5 Graduate...

Page 27: ...hose from a distance of at least 15 feet away from cylinder until firemen arrive Troubleshooting continued For Your Additional Safety continued Current L P gas cylinders are fitted with an Overfill Pr...

Page 28: ...arping disassembly including removal of the product from a built in installation repair or alteration by anyone other than Coleman or an authorized service center acts of God such as fire flood hurric...

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