Coleman 5040 A Series Repair And Replacement Procedures Download | Manualshive

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© 2003 The Coleman Company, Inc.

3600 North Hydraulic, Wichita, KS 67219 U.S.A.

1-800-835-3278 or TDD 316-832-8707

Coleman

®

and are registered trademarks

of The Coleman Company, Inc.

3

Heater Manual

Table of Contents

For Repair or Replacement of:

Page

Reflector

4

Burner Screen

4

Burner

5

Mantle Electrodes

5

Knob(s) or Igniter

6

Burner Caps

7

Pilot/Burner Electrode

7

Tip Switch
Mantle Section
Gas Tips, Burner Gas Line
Valve(s) and/or Valve Manifold

Troubleshooting

8-11

®

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Summary of Contents for 5040 A Series

Page 1: ...Repair and Replacement Procedures Model 5040 A Series Consumer Replacement Items ...

Page 2: ... 5641 Gas Hose Less Regulator 13 21A122 Insta Clip Mantle 5040 0851 Hardware Kit Complete 14 5040 4411 Three Panels Painted 5040 4421 Three Panels Stainless Steel 15 5040 4401 Post Painted 5040 3391 Post Stainless Steel 16 5040 1751 Base Assembly 17 5040 4811 Post Mount Painted 5040 4801 Post Mount Stainless Steel 18 5040 1251 Post Mount Cover Painted 5040 1261 Post Mount Cover Stainless Steel 19 ...

Page 3: ...stered trademarks of The Coleman Company Inc 3 Heater Manual Table of Contents For Repair or Replacement of Page Reflector 4 Burner Screen 4 Burner 5 Mantle Electrodes 5 Knob s or Igniter 6 Burner Caps 7 Pilot Burner Electrode 7 Tip Switch Mantle Section Gas Tips Burner Gas Line Valve s and or Valve Manifold Troubleshooting 8 11 ...

Page 4: ...ly top using a 7 16 wrench Figure 4 Finally remove burner screen assembly top Figure 5 Reassembly caution Edge of screen with holes closer to the edge goes up on re assembly attached to screen assembly top When reinstalling burner screen make sure that the oval hole at the bottom edge of the burner screen Figure 3 a is lined up with the hole in the burner screen bottom marked Pilot Port Figure 3 b...

Page 5: ... the burner Figure 6 fits over the valve manifold boss This can be verified by looking through the maintenance access open ing Figure 7 a To replace mantle electrode s refer to Figures 8 11 Remove glass panels Unplug electrode wire from igniter Figure 9 Then remove electrode bracket screw Figure 10 Electrode can now be removed through the opening in the head frame Figure 11 Also see Note 1 Figure ...

Page 6: ...on shaft that extends from the control console To replace igniter refer to Figures 9 and 13 14 Remove 3 electrode wires from igniter Figures 9 14 Remove igniter cap and battery Figure 13 Remove ribbed collar Figure 13A Now remove igniter through the maintenance port opening Figure 14A Figure 12 Figure 12A Figure 13 Figure 13A Figure 14 Figure 14A Model 5040 A Repair Manual ...

Page 7: ...rasol Head to the Service Center To replace tip switch return heater head to Service Center Keep glass reflector post and base Ship only your Parasol Head to the Service Center To repair or replace mantle section burner tube venturi assembly return heater head to Service Center Keep glass reflector post and base Ship only your Parasol Head to the Service Center To repair or replace gas tips burner...

Page 8: ...holes the only exception is item A 1 comments Post is upside down The three small holes at 120 degrees spacing should match up with the three threaded holes tapped for 10 24 threads in the lower small end portion of the heater head After letting the heater cool down for a while apply penetrating oil kerosene or WD 40 to the perimeter of each screw and let soak for several hours or overnight The re...

Page 9: ...cap On battery operated igniters try installing a new battery Make sure that the ribbed plastic collar that holds the battery operated igniter to the control console is tight ref Figure 13 of the 5040A Series Repair and Replacement Procedures This will insure that a grounding tab not visible is making good contact Replace battery Check to see if electrode bracket screw is loose If so tighten screw...

Page 10: ...Customer Service 1 800 835 3278 Make sure that item C 1 has been observed Make sure that the string or wire clip on Insta light mantles is located in the burner cap groove If the mantle is tied high er up on the burner cap light output will be less than normal Sometimes spiders leave webs inside the burner venturi tube s causing problems A Q tip can be used to clean out the burner caps and burner ...

Page 11: ...r replaced if damaged Contact Coleman Customer Service 1 800 835 3278 Pilot air port may be restricted or partially restricted Blockage will need to be removed Contact Coleman Customer Service 1 800 835 3278 Pilot air port may be restricted Blockage will need to be removed Contact Coleman Customer Service 1 800 835 3278 Some of the spot welds holding the burner assembly together may have failed Re...

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