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OWNER’S/OPERATOR’S

 

MANUAL

 

11. TROUBLESHOOTING

40 

NOTE: 

THE FOLLOWING TROUBLESHOOTING DOES NOT COVER ALL THE 
POSSIBLE CAUSES OF TROUBLE. IT SHOULD BE HELPFUL, HOWEVER, AS 
A GUIDE TO TROUBLESHOOTING.  REFER  TO  THE    PROCEDURES  IN 
THIS  MANUAL  FOR  INSPECTION,  ADJUSTMENT  AND  REPLACEMENT  OF 
PARTS. 

STARTING FAILURE 

(LIGHTS AND METER ARE WORKING PROPERLY) 

FAULTY DC CONTACT

CABLE MALFUNCTION

MOTOR CONTROLLER MALFUNCTION

MOTOR MALFUNCTION

ACCELERATOR PEDAL FAILURE OR NO RETURN

ELECTRONIC GEAR SHIFT FAULT 

(LIGHTS AND METER ARE NOT WORKING) 

MAIN SWITCH MALFUNCTION

BURNT OUT, IMPROPER CONNECTION

WIRE NOT CONNECTED

ACCELERATOR PEDAL OUTPUT SIGNAL IS NOT ACCURATE

BATTERY POWER SHORTAGE OR BATTERY MALFUNCTION

MOTOR MALFUNCTION

MOTOR CONTROLLER MALFUNCTION

Summary of Contents for DR48V-B

Page 1: ...Provincial Municipal governments have different regulations pretaining to owning and operating this vehicle learn the regulations in your area Coleman Powersports 1 888 405 8725 1775 E University Dr T...

Page 2: ...WARNING Read this Manual and any Supplements Carefully Before Operating Vehicle Assembly Operation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING Each operator of this ve...

Page 3: ...GS 2 1 3 SAFETY WARNING 3 1 4 PRE RIDE INSPECTION 4 1 5 OPERATION WARNING 5 1 6 V I N NUMBER 6 1 7 CONTROL AND FUNCTIONS 7 1 8 RIDING GEAR 8 1 9 BATTERY 9 1 10 MAINTENANCE 10 1 11 TROUBLE SHOOTING 11...

Page 4: ...This manual is provided to help the owner and operators of this VEHICLE become familiar with the operating characteristics and the many features offered The manual also covers information on care and...

Page 5: ...LE Never install aftermarket parts or accessories intended to increase the speed or power to your VEHICLE Failure to follow these warnings increases the possibility of accidents leading to DEATH or SE...

Page 6: ...should wear a DOT certified helmet and eye protection As with any off road capable vehicle there is a risk of tip over or rollover under certain conditions Uneven terrain or slopes which pitch the ve...

Page 7: ...ing as described in this manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the VEHICLE checked by an authorized dealer if it h...

Page 8: ...s after leaving water If necessary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is s...

Page 9: ...ICLE BEFORE YOU BEGING RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your pers...

Page 10: ...his manual to convey the following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is invo...

Page 11: ...Y WARNING 8 NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off conta...

Page 12: ...OWNER S OPERATOR S MANUAL 3 SAFETY WARNING 9 1 2 3 3...

Page 13: ...OWNER S OPERATOR S MANUAL 3 SAFETY WARNING 10 4 5 6...

Page 14: ...have an authorized dealer adjust it Check the operation of the brake pedal It should move smoothly and there should be a firm feeling when the brakes are applied If not have the vehicle inspected by...

Page 15: ...und Turn the steering wheel right and left Check for excessive free play abnormal noises or abnormal vibrations Have an authorized dealer repair as necessary for proper operation 8 Loose parts visuall...

Page 16: ...ng any electrical component WARNING POTENTIAL HAZARD Washing vehicle with water or cleaning elecrical components with a wet rag WHAT CAN HAPPEN Water droplets may cause short circuits burn electrical...

Page 17: ...severely injured You could suffer a crushed hand arm leg or foot HOW TO AVOID THE HAZARD You must keep your arms and legs inside the vehicle until it has stopped moving As with any vehicle there is a...

Page 18: ...there is a control or function you do not understand ask our authorized dealer WARNING POTENTIAL HAZARD Improper charging WHAT CAN HAPPEN Batteries or car chargers inflate get damaged or explode which...

Page 19: ...g as a passenger in this vehicle without wearing an approved helmet WHAT CAN HAPPEN Operating or riding as a passenger without an approved helmet increases your chances of a severe head injury or deat...

Page 20: ...before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle each time you...

Page 21: ...rly WHAT CAN HAPPEN VEHICLE could go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner s Manual Practice of t...

Page 22: ...er operate the VEHICLE through water which exceeds the recommended maximum depth of 4 inches Avoid operating the VEHICLE through water If you cannot avoid water go slowly balance your weight carefully...

Page 23: ...ay cause the tire to burst Inflate tires slowly and carefully Fast inflation could cause the tire to burst WARNING After a rollover or an accident have a qualified service dealer check over the vehicl...

Page 24: ...OWNER S OPERATOR S MANUAL 6 V I N ENGINE SERIAL NUMBER AND KEY 21 Record these numbers in the spaces provided Frame VIN found on the main beam of the frame...

Page 25: ...al the vehicle does not move even when the pedal is depressed 2 High and low beam switch 2 Turns on high or low beam 3 Key switch 3 ON Provides 48V electric power supply for operation OFF All circuits...

Page 26: ...ch Turn on the headlight and rear taillight position light ACCELERATOR PEDAL 1 Accelerator pedal 1 Check accelerator pedal before turningonkey Make sure the pedal snaps back to idle when depressed the...

Page 27: ...keeps the vehicle from rolling when not in use When depressing the accelerator pedal while the parking brake is set the vehicle buzzer will alarm To release the parking brake depress parking brake ag...

Page 28: ...uipment you are carrying 2 Push the latch plate into the buckle until it clicks Check to make sure it is secure To Release The Buckle firmly press the release button WARNING POTENTIAL HAZARD Not weari...

Page 29: ...ve clothing which will make you feel more comfortable and reduce chances of injury 1 Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a severe hea...

Page 30: ...et and eye protection WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protecti...

Page 31: ...Short circuts can release excessive AMPs which can cause extreme heat damaging the electrical system Short circuits can damage the battery and in extreme cases can result in a battery exploding This c...

Page 32: ...han that of the others the battery with low voltage may have a short circuit inside a single cell If this is the case take the vehicle to an authorized service center Request the authorized service ce...

Page 33: ...Keep battery surfaces clean and park vehicle in a cool ventilated dry place 7 While storing vehicle charge batteries once a month to avoid damage 8 The original charger is made for the batteries inst...

Page 34: ...in the following chart on the following pages NOTE Maintenance intervals are based upon average driving conditions and an average vehicle speed of approximately 16 km 10 miles per hour However keep in...

Page 35: ...OWNER S OPERATOR S MANUAL 10 MAINTENANCE 32...

Page 36: ...OWNER S OPERATOR S MANUAL 10 MAINTENANCE 33 LUBRICATION RECOMMENDATIONS...

Page 37: ...CONDITIONS 2 GREASE LIGHT WEIGHT LITHIUM SOAP GREASE 3 GREASE M MOLYBDENUM DISULFIDE MOS2 GREASE WATER RESISTANT 4 WHEN SUSPENSION ACTION BECOMES STIFF OR AFTER WASHING 5 HOURS ARE BASED ON 10 MPH 16K...

Page 38: ...5 50Ft Lbs 69N m NOTE All wheel axle nuts that have a cotter pin installed Make sure cotter pins are inspected often If missing or damaged replace STEERING Steering Inspection The steering assembly of...

Page 39: ...ration Lubricate the pivoting parts Recommended lubricant Lithium soap based grease CAMBER AND CASTER The camber and caster are non adjustable TOE ALIGNMENT CHECK WARNING Do not attempt to adjust the...

Page 40: ...bed see 7 Control and part functions Normal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak is indi...

Page 41: ...t in a harmful chemical reaction and lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of...

Page 42: ...or light while operating can result in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers O...

Page 43: ...EMENT OF PARTS STARTING FAILURE LIGHTS AND METER ARE WORKING PROPERLY FAULTY DC CONTACT CABLE MALFUNCTION MOTOR CONTROLLER MALFUNCTION MOTOR MALFUNCTION ACCELERATOR PEDAL FAILURE OR NO RETURN ELECTRON...

Page 44: ...ARGER MALFUNCTION CHARGING PLUG AND SOCKET MALFUNCTION BATTERY CONNECTION IS NOT RELIABLE BATTERY MALFUNCTION GEARBOX MALFUNCTION POOR BRAKING EFFECT WORN FRONT HUB BEARING WORN BRAKE PAD WORN BRAKE D...

Page 45: ...1670mm 66 in Ground Clearance 200mm 7 9 in Dry Weight 660 kg 1455 lbs Front Tire 23 10 5 14 Rear Tire 23 10 5 14 Front Brake Disc Brake Rear Brake Drum Brake Front Suspension McPherson Independent Su...

Page 46: ...of time Coleman Powersports will at its option either repair refund purchase amount or replace any original Coleman Powersports unit part which is covered by this warranty that is proven to be defecti...

Page 47: ...cement or service as normal maintenance requires unless these normal maintenance items become defective prior to their normal life due to a material defect or a defect in workmanship 5 Any product whi...

Page 48: ...POWERSPORTS 1 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowersportsusa com FIND US ON...

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