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COLEMAN POWERSPORTS LIMITED WARRANTY

This Warranty is NOT the Emissions Control Warranty

Please note this is a general Limited Warranty for this product.  It IS NOT an Emissions 

Control Warranty.  Please see the Emissions Control Warranty in this manual for 

warranties covering Emission components.  The Emissions Control Warranty can be found 

on page 31.

The Warranty

Coleman Powersports offers the following warranty to the initial purchaser of this new 

Coleman Powersports product.  The initial purchaser is defined as the first person to 

purchase a new Coleman Powersports product from an Authorized Retailer. 

The limited warranty period for this product is 90 days from the date of purchase shown 

on the original sales receipt. 

What is a Defect?

The Product is warranted to be free from manufacturing defects in material and work-

manship for a period of 90 days from the date of purchase shown on the sales receipt.  

During this period of time Coleman Powersports will, at its option, either repair, refund 

purchase amount, or replace any original Coleman Powersports unit/part which is 

covered by this warranty and is proven to be defective in workmanship or material.

To qualify for this warranty the part:

1.  Must have been purchase from Coleman Powersports or from an authorized Coleman 

Powersports Retailer. 

2.  Must have been used in a manner consistent with the intended use for the vehicle.  

This warranty does not apply to any vehicle which is used in competition or used in a man-

ner not consistent with the intended use for the vehicle which would also include rental or 

commercial use.  

Who Can Perform Repairs Under this Warranty?

Repairs under this warranty should be performed by an authorized Coleman Powersports 

retailer or comparable servicing dealer.  

How to get service under this warranty

To get warranty service call Coleman Powersports at 888-405-8725 for the location of 

your local servicing retailer / dealer.   Please do not return the product to the retailer 

where the product was purchased unless instructed to do so by Coleman Powersports.   

The retailer of this product does not make any warranty of its own and has no authority 

to implement this warranty on behalf of Coleman Powersports without the approval of 

Coleman Powersports. A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WARRANTY 

SERVICE. 

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Summary of Contents for CT200U-CL 2020

Page 1: ...ernments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area www colemanpowered com OWNER S MANUAL 888 405 8725 Coleman Powersports 177...

Page 2: ...o cover carefully by the owner and all operators Parents should review the manual carefully with their children Never allow anyone to operate the mini bike without first reading and understanding the...

Page 3: ...n to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication Coleman Powersports has a policy of continually improvi...

Page 4: ...The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm California proposition 65 WARNING...

Page 5: ...IVE CLOTHING 12 STARTING THE ENGINE 13 STARTING OFF 14 LOAD GUIDELINES 15 MAINTENANCE 16 MAINTENANCE CHART 17 AIR FILTER 18 SPARK PLUG 19 ENGINE OIL 20 CHECKING 20 CHANGING CHAIN AND SPROCKET 23 INSPE...

Page 6: ...ersports unit part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Coleman Powersports o...

Page 7: ...uct or in a manner not approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman...

Page 8: ...IMPORTANT LABELS LOCATION 4 1 7 3 6 5 2 4...

Page 9: ...us injury or death if the warnings and instructions in the owner s manual and on warning labels are not followed Never Operate this Mini Bike at speeds too fast for your skills or the conditions on pu...

Page 10: ...s Check the throttle to ensure it works properly and snaps back to idle prior to starting the mini bike Always wear a certified DOT or motorcycle type helmet that fits properly over the ankle boots ey...

Page 11: ...Lever 12 Carburetor 13 Air filter assembly 14 Rear Wheel 15 Fuel Tank and Cap 16 Chain Guard 17 Chain 18 Chain adjustment bolts 19 Muffler 20 Clutch Cover 21 Front Fork assembly 22 Left Hand Grip 23 R...

Page 12: ...ning the throttle grip away from the operator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not star...

Page 13: ...be placed in the ON right position This allows fuel to flow to the carburetor When finished riding and while transporting place fuel valve in the OFF left position Choke Lever 1 If the engine is cold...

Page 14: ...The recommended oil for this Mini Bike is SAE10W 30 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity...

Page 15: ...ach ride is important Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good op...

Page 16: ...tory when riding a Mini Bike Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Riding a Mini Bike exposes the rider to many hazards wearing protective clothing...

Page 17: ...the engine 5 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF right position 1 2 Starting or running the Mini Bike in an enclosed area such as a garage or shed where...

Page 18: ...on the handlebars and both feet on the footrests while operating the Mini Bike WARNING STARTING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side kick st...

Page 19: ...ury of death Never Modify this Mini Bike in anyway including adding accessories unless the modification is a genuine certified modification or accessory approved by the manufacture Never modify the Mi...

Page 20: ...enance and inspection checks with the exception of checking the engine stop switch and throttle WARNING Failing to perform the recommended maintenance on this Mini Bike could be hazardous Failing to p...

Page 21: ...rs 10 30 60 90 120 150 180 210 240 270 300 330 360 Before each ride Lubricating oil R R R R R I Air filter Begin from 100hrs clean every 100hrs replace if necessary Spark plug Begin from 100hrs clean...

Page 22: ...and cause damage to the engine CAUTION Air Filter MAINTENANCE 18 Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter assembly cover by re...

Page 23: ...gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 in Re install the inspected plug or new plug until finger tight Finish tightening plug with a wrench If the plug is a...

Page 24: ...d on bottom front left front side of the engine 3 If engine oil is low add oil until oil is at edge of fill hole 2 Use the correct grade of oil as listed in this manual Do not over or under fill engin...

Page 25: ...could result in loss of control Always check throttle play before each ride Turn handlebars from side to side making sure throttle does not increase when doing so WARNING MAINTENANCE 21 Fuel Hose Insp...

Page 26: ...e Adjusting the valves should be done by an authorized service center Proper valve gap will help Mini Bike run at peak performance Follow the valve gap adjustment intervals listed in the maintenance c...

Page 27: ...f the chain The chain 1 tension should be 1 2 3 4 in 15 20mm Chain tension slack adjustment 1 Loosen bolts under engine 2 on the rear axle assembly 2 Adjust chain tension by turning the tension nuts 3...

Page 28: ...IRCULATION ONLY DO NOT OIL THE INSIDE OF THE CLUTCH Performing maintenance and inspection on the centrifugal clutch while the engine is running could be hazardous Performing maintenance and inspec tio...

Page 29: ...Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tir...

Page 30: ...Fuel stabilizer can be purchased at most motor cycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter...

Page 31: ...s Note Be careful not to allow water to enter the muffler outlet air filter intake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF left position 2 Dra...

Page 32: ...e ON left position Take to a service center for repair Clean or replace air filter Take to a service center for repair Engine stalls or runs erratically Low fuel Stale or contaminated fuel Choke is le...

Page 33: ...Wt 121lbs 55kg Weight Cap 200lbs 91kg Ground Clearance 6 5in 165mm Fuel Oil Oil Capacity 63qt 6L Oil Type SAE 10W 30 SPECIFICATIONS 29 Displacement 196cc Starting Recoil Cord Spark Plug Type CHDY F7T...

Page 34: ...Locate the numbers and list the numbers below for reference The 17 digit Vehicle Identification Number VIN is located on the vertical tube on the neck of the mini bike Vehicle Identification Number T...

Page 35: ...replaced by HISUN This is your EMISSION CONTROL SYSTEM WARRANTY NOTICE Use of this vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HI...

Page 36: ...a in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency Any part or parts replaced under this warranty shall become the property of HISUN...

Page 37: ...arranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so...

Page 38: ...Hisun Motors Corp U S A 310 E University Drive McKinney TX 75069 Phone 972 446 0760 Fax 972 446 0765 Toll Free 877 838 6188 34...

Page 39: ...POWERSPORTS 888 405 8725 Coleman Powersports 1775 E Universtiy Dr Tempe AZ 85281 https www colemanpowered com https www facebook com Colemanpowersportusa https www instagram com colemanpowersports_usa...

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