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Coleman Powersports AT125EX, Assembly Instructions Manual

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Coleman Powersports AT125EX Assembly Instructions Manual Download Page 12

1

1

   FRONT WHEEL INSTALL

M8 Lock nuts

NOTE:  Fill tires with 4 PSI of air before assembly.

Hub caps

Front tires

1. Install front

wheels. Make sure

valve stem faces

out.

2. Attach wheel

with M8 washer,

followed by M8 lock

nut. Repeat this

four times for each

front wheel.

Torque nuts 

20 ft.lbs.(27 Nm)

M8 

washer

M8 

lock 

nut

M8 Washer

3. Install hub cap

Summary of Contents for AT125EX

Page 1: ...EMBLY INSTRUCTIONS ONLY BEFORE OPERATING THIS ATV MAKE SURE THE OPERATOR HAS READ AND UNDERSTANDS THE OWNER S MANUAL WARNING LABELS AND IS FAMILIAR WITH ALL OF THE ATV CONTROLS FOR QUESTIONS REGARDING...

Page 2: ...r Battery Strap 2 Battery 1 Battery Assembly Rear Carrier Rear Carrier Assembly Front Bumper M8 x 20 Bolts M8 Lock nuts Front Bumper Assembly M10 Castle nuts M3 cotter pins M10 Lock Washers Tie Rod As...

Page 3: ...8 Lock Nut 8 M4 Cotter pins M16 Castle nuts Large M16 Washers Tire Assembly Top Console Bracket M10 x 30 bolts M10 Washers M10 Lock Washers M10 Lock nuts Handlebar Assembly Hand protector mounting sup...

Page 4: ...ing M10 x 30 bolts M10 lock washers and M10 lock nuts 3 Top Console Bracket Handlebar clamp bracket Steering assembly bracket Handlebar clamp brackets Top Console Bracket M10 x 30 bolts M10 Washers M1...

Page 5: ...4 ODOMETER ASSEMBLY 1 Install the odometer assembly with 2 M6x16 bolts on the top console bracket Speed odometer Console M6x16 bolt Top Console Bracket...

Page 6: ...SSEMBLY Right Left Brake Lever Install 2 Install the right and left brake assembles using the M6x20 bolts M6x20 bolts Black and green wires 1 Plug the black and green wires into the right and left bra...

Page 7: ...ng supports Handlebar Protectors M8x16 Bolts 10 M8x16 Bolt Hand protector mounting support M8 nuts 10 1 Attach hand protectors by placing the mounting supports around the handlebar as shown in the las...

Page 8: ...hers 1 Attach tie rod to front spindle assembly on both sides of ATV 2 Secure tie rod using M10 washer and M10 castle nut Tighten snug 3 Insert cotter pin then bend over ends pin will not back out Fro...

Page 9: ...uts 12 Front tire 2 Back tire 2 Rim Covers 4 1 Place rim cover on tire matching up the holes of the rim to the holes of the tire 2 Screw in allen head cap bolt through every fourth hole Three nuts and...

Page 10: ...n rear axle assembly Make sure valve stem on tire faces out 2 Attach wheel with large M16 Washer and M16 Lock Washer 3 Attach Castle nut Tighten snug Hub caps NOTE Fill tires with 4 PSI of air before...

Page 11: ...10 4 Install cotter pin and bend over ends 5 Install hub caps REAR WHEEL INSTALL...

Page 12: ...r beforeassembly Hub caps Front tires 1 Install front wheels Make sure valve stem faces out 2 Attach wheel with M8 washer followed by M8 lock nut Repeat this four times for each front wheel Torque nut...

Page 13: ...12 M8x20 bolts M8 x 20 Bolts M8 Lock nuts Front Bumper FRONT BUMPER INSTALL 1 Install front bumper with M8 x 20 bolts and M8 lock nuts M8x20 bolt M8x20 bolts...

Page 14: ...13 REAR CARRIER INSTALL Rear Carrier Rear of the Unit M8x25 socket Rear Carrier Carrier bracket M8x25 bolt 1 Fix the rear carrier on the carrier bracket with bolt M8x25 and lock nut M8 head bolts...

Page 15: ...several minutes with water and seek immediate medical attention Make sure work area is well ventilated Always wear goggles or face shield when working with the battery Always wear protective plastic g...

Page 16: ...ded Attach the black wire to the NEG side of the battery with screws provided Make sure the connections are tight 3 Install the rubber straps to hold the battery in place CAUTION Reversing the battery...

Page 17: ...THIS ATV HAS ALL INFORMATION REQUIRED FOR SAFETY ENGINE PREPARATION PRE RIDE INSPECTION AND STARTING INSTRUCTIONS NEVER START THE ENGINE WITHOUT READING AND FULLY UNDERSTANDING THE OWNER S MANUAL AND...

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